Cost Effective Reliability Solutions Ceramic and Metallic Entrained Epoxy Coatings Representative Name: 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1.

Slides:



Advertisements
Similar presentations
Proven Solutions to Chemical Attack in Containment Areas.
Advertisements

Selecting the Proper Coating/Lining System
Delamination Abdullah AL-Mohaimmeed Definition The act of splitting or separating a laminate into layers. The act of splitting or separating a.
CLEANING AND PAINTING OF STRUCTURAL STEEL THE BASICS
HVAC523 Heat Sources.
Fluid Mechanics.
The Miracle Coating! Polycoat 750D What is it?.
Polymer Floor & Wall Coatings: Selection, Preparation, Installation and Troubleshooting.
FIBREGLASS Test Notes.
1470 NW 107 th Ave Suite E, Miami, FL Phone:
Autonomous Vehicle Design Florida Tech AIChE 1999 P. Engel, T. McKenney, M. Mensch.
Plastics vs. Metals in Automobiles Greg Boehm Kendall Chapman Gordon Clarke II Gary Gomlak April 10, 2001.
Casing Spacers & End Seals
CONCRETE PROTECTION MATERIALS & TECHNIQUES CE 402 DONE BY AHMED AL-HAWAS FAYEZ AL-SAIKHAN.
INTERIOR WALL FINISHES
RIVERINA SEALING SOLUTIONS INDUSTRIAL ANTI-ABRASIVE “ I.A.A.™” Abrasion and Corrosion Protection of Industrial Plant and Machinery.
SEALS Seals protect critical components by excluding contaminants or by retaining fluids inside the housing of a machine Seals are an important part of.
Fiber-Reinforced Polymer (FRP)
Opportunities to Innovate in Aquaculture with Composite Materials Presentation at 1 st Annual Maine Aquaculture R&D Forum January 14, 2015 Stephen Von.
1Furmanite Confidential - 1/9/04 Motor and Pump Base Foundational Repair.
Save time and money by purchasing a remanufactured pump. Quality and performance delivered from Ampco pumps.
Presented by: Peter Emmons,
Polyurea Technology Overview
Mechanical Design Of Process Equipment.
Duct Coating Technology
Heat Exchanger Coating Technology
Alodine ® EC 2 General Characteristics: Coating based on Ti electrodeposited oxides from the electrically assisted hydrolysis of metal complexes. Coating.
Metso - Slurry Pumping.
Physical vs. Chemical Change In a physical change the substance involved remains the same substance, even if the state has changed. In a chemical change.
I N D U S T R I A L P R O D U C T S A N D S E R V I C E S ARC Commercial Water The Need for Coatings in Commercial Water.
Presentation for project in Israel
Advances in Polyurethane and Polyurea Technology Presented by: Jayson L. Helsel, P.E. KTA-Tator, Inc.
Foundations of Technology Manufacturing
Electronic Protection
BILBOND H 4545 Formerly Bhavi International Ltd.
9th CII EXIM Bank Conclave India-Africa Project Partnership
Protective Coatings Specified for the Upstream and Downstream of the Oil and Gas Industry Presented by: Kristin Leonard, Bechtel.
Allister James – November 19, 2015
Applications of Nano Coating in Air-Conditioning Technology Basic Principles and Practical Examples LORDAN.
EBB440 Applied Metallurgy Abrasive Machining.
Manufacturing Foundations of Technology Manufacturing © 2013 International Technology and Engineering Educators Association STEM  Center for Teaching.
PRESENTED BY : AJIT BEHERA National institute of technology, Rourkela.
Ambica Machine Tools The Most Renowned Name in Pump Manufacturing Industry.
Fluid Mechanics for Chemical Engineers Arif Hussain (Lecturer)
Saimax Products Inc Automotive After Market Products -Adhesives, Sealants and Accessories.
Created by: Michael Oyebode
Concrete Repair.
“RAM” LLC and its Nano-Diamond Chrome (NDC) cover technology
Plasma Ruggedized Solutions Proprietary & Confidential
Lined Manifolds datapipe MĂGURENI CONSTRUCŢII S.R.L.
NEXGEN HEATING Falmer Thermal Spray Stacy M. Ames, President
Green-Lock® Membrane Adhesive as a Flood Coat
CONCRETE PROTECTION MATERIALS & TECHNIQUES
Adhesive Suported by.
Engineered Water Treatment Solutions
INTRODUCTION.
Parul Institute of Technology
What Are The Properties Of Protective Coatings ? By Ghanim Trading LLC.
Thermal Barrier Coatings Market Research Report – Global Forecast to 2023 Industry Survey, Growth, Competitive Landscape and Forecasts to 2023 PREPARED.
© 2017 Global Market Insights, Inc. USA. All Rights Reserved Glass Reinforced Plastic (GRP) Piping Market Growth, Application Analysis.
UNDERSTANDING VINYL ESTER AND EPOXY TANK LINING PROPERTIES FOR THE POWER INDUSTRY: TIPS FOR OWNERS
Hanwei GRE Pipe Comparison to Steel Pipe
Reasons for Lubrication
PURE POLYSILOXANE Anti-Corrosion Si-COAT® COATINGS
Foundations of Technology Manufacturing
Introduction Surface Engineering By Israa Faisal
Design of Seals.
CGThermal Umax® Advanced Ceramic Shell and Tube Heat Exchanger
Presentation transcript:

Cost Effective Reliability Solutions Ceramic and Metallic Entrained Epoxy Coatings Representative Name: 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Company History 1994: Created by Glassflake International, Rezorect was invented as a product line of Epoxy based ceramic and metallic entrained putties used as a Reliability Solution. 2007: Glassflake International merger with Corrocoat. 2011-2012: Corrocoat tested the properties of the Rezorect products formulations so as to improve upon those properties. 2013: Rezorect Manufacturer’s Representatives program is born to provide direct service to customers all over the North America. Created in 1994 by the former owner and chemist behind Glassflake International, Rezorect was designed to meet the needs of plants who wish to provide quick, cost effective solutions that can be applied by plant personell. Fast forward to 2007, the owner of Glassflake International retired and sold his company to then competitor, Corrocoat. Last year, Corrocoat’ s R&D team of chemists verified the stated properties of Rezorect and Corrocoat USA re-designed the marketing. This year, we are proud to announce our Manufacturer’s Representative program, which will allow us to develop relationships with customers all over North America.

The Reliability Dilemma - With Respect to Corrosion / Abrasion “Get the maximum life out of each asset!”...but: Don’t spend too much money, Use your own people, By the way, Production rates are increasing; and… Don’t be wrong!

The Reliability Dilemma - With Respect to Corrosion / Abrasion Vertical Pump Impeller – 8” diameter New Impeller: $3,000 Uncoated: +/- 1 year (Replace) Rezorect: $1,000 Coated: +/- 2 Years (Repair) Comparative ROI: 600%

What is Value? Why do we so often make the easy decision to replace?

Value Offering Engineering Inspection & Support Supply Specification Manufacture Supply Inspection & Support Specification

Operating Environment Evaluation System Operating Environment defines the Corrosion Rate; Chemistry, Heat, Substrate, etc. The Properties of the barrier coating must resist the operating environment; temp., chemical, abrasion resistance, flexibility, etc. The Components of the coating system chosen define the properties therein; resin, fillers, etc. Choose the best solution that has the components that resist the operating environment…but still meets your value hierarchy.

REPAIRS DYNAMIC PROTECTS MACHINEABLE STRENGTH SOLUTION

Rezorect 122: Brushable Ceramic Features - Benefits High gloss, smooth finish reduces friction thereby increasing pump efficiency by as much as 10%. Can be applied on it’s own or as a topcoat to Ceramic Wearing Compound Easily mixed and applied 100% solids = 0 VOC’s

Fluid Efficiency = Energy Savings

Fluid Efficiency Performance Data on 24 inch split case pump, annual savings $42,000 / year.

Rezorect 125: Ceramic Wearing Compound Features - Benefits Trowel Applied, highly abrasion resistant Specifically sized ceramic particles and silicon carbide Used to line slurry / raw feed WW pump volutes, particle transfer chutes, mix tanks, centrifuge housings and ideal for rubber repair

Rezorect 134: Mighty Metal Features - Benefits Specifically designed for repairing metal parts subjected to high shock loads or extreme pressures Machinable Non-sag, non-shrink properties allow > ¼” hold up on vertical surfaces Ideal for repairing shafts

Rezorect 154: Steel Putty Features - Benefits Designed to repair and rebuild steel parts and equipment Easy to use, minimizing down time Machinable Cost effective

Rezorect 142: Quickset Steel Putty Features - Benefits Sets up in 5 minutes Ideal for repairs that need to be implemented quickly for immediate return to production Machinable Cost effective

Paper plant Application vaccum pump coating Wear and cavity Rejected vacuum pump

After Abrasive Blasting

After Application PRODUCT USEd FOR THIS APPLICATION: REZORECT STEEL PUTTY, MIGHTY METAL AND BRUSHABLE CERAMIC

Paper plant – Water Pump

Material used Cosmospoxy Steel Bond, Cosmospoxy Brushable ceramic Application Material used Cosmospoxy Steel Bond, Cosmospoxy Brushable ceramic

Slurry Pipe Wear surface

After Application

Transformer Leakage Arresting Oil leakage Oil leakage

Repair with Rezorect 154 – Quick Set Steel Putty Leakage arrested

Insulation repair & coating Broken part of insulator

After Repair REPAIR AREA

More Rezorect Products Stainless Steel Putty Aluminum Putty Submarine Putty High Temp, Chemical Resistant Putty Concrete Patch / Iso Polymer Concrete Epoxy Adhesives

Corrocoat Glassflake Reinforced Polymer Solutions Polyester Glassflake Coatings – +30 Year Life Vinyl Ester Glassflake Linings – Resistant to 1200+ Chemicals, pH 1-14 Surface Tolerant Epoxy Coatings Acid / Caustic Resistant Concrete Coatings

Aluminum Chloride Baghouse AlCl was reacting with dew and rainwater to form Hydrochloric Acid, which corroded the steel in 5 days. Corrocoat USA selected Polyglass VE to coat the externals and added Polyglass VE Veilcoat to provide a friction reducing surface on the internals.

Coal Fired Power Plant – Demineralization Sump Lining Internal lining and concrete repair of 50’ x 15’ x 29’ deep Neutralization Sump Lining required to be resistant to 90% H2SO4 and NaOH

Kaolin-Sand Slurry Grinder Tank and Blades 60% Solids Slurry mixture of sand and Kaolin; blades spin at 1400 rpm; our system replaced rubber due to increased life cycle, more cost-effective repairability and more reliabile PM method as we used three different colors so as to indicate the rate of wear for future mainteance linings.

Acid / Caustic Secondary Containment and Trench Lining

Any Questions? CONTACT US If you have any questions or would like further information, please contact us using the details below. Corrocoat / Rezorect c/o Glassflake International, Inc. 6525 Greenland Road Jacksonville, FL 32258 T. +1 (904) 268.4000 F. +1 (904) 268.3197 E. info@rezorect.com MR Contact Information: