Automation and Drives Peer to peer communication between control platforms PROFINET

Energy and Automation PROFINET PROFINET CBA SE&A, 02/24/05 2 Situation today Distributed Automation Steps in Engineering Diagnostics Benefits CBA-Proxy What is needed to gain the complete control? The capability to implement … Decentralized I/O Peer to peer communication between control platforms Information and data Machine Safety Motion Control and incorporate Infrastructure and network management Data Security

Energy and Automation PROFINET PROFINET CBA SE&A, 02/24/05 3 Situation today Distributed Automation Steps in Engineering Diagnostics Benefits CBA-Proxy Engineering and commissioning are the main cost factors PROFINET + Biggest opportunity to reduce cost, speed time to market, and improve manufacturing flexibility is in Engineering Savings Engineering Software Hardware 15 % 25 % 60 %

Energy and Automation PROFINET PROFINET CBA SE&A, 02/24/05 4 Situation today Distributed Automation Steps in Engineering Diagnostics Benefits CBA-Proxy Peer to Peer communication between machines Cleaning Filling Labeling Packaging Palletizing

Energy and Automation PROFINET PROFINET CBA SE&A, 02/24/05 5 Situation today Distributed Automation Steps in Engineering Diagnostics Benefits CBA-Proxy Situation today Ethernet Machines from different OEMs OEMs implementing different automation architectures Machines controlled by different PLCs CleaningFillingLabelingPackaging

Energy and Automation PROFINET PROFINET CBA SE&A, 02/24/05 6 Situation today Distributed Automation Steps in Engineering Diagnostics Benefits CBA-Proxy Until now: Program is needed for communication Cleaning CALL #BSEND ( ID: 1 R_ID: SD_1: ERROR:...) CALL #BRECV ( ID: R_ID: RD_1: ERROR:...) DBSend PLC2: BoolVar1BOOL BoolVar2BOOL DwordVar1DWORD DBRecv PLC2: BoolVar1BOOL BoolVar2BOOL BoolVar3BOOL DwordVar1DWORD CALL #BSEND ( ID: 1 R_ID: SD_1: ERROR:...) CALL #BRECV ( ID: R_ID: RD_1: ERROR:...) DBSend PLC3: BoolVar1BOOL BoolVar2BOOL DwordVar1DWORD DBRecv PLC3: BoolVar1BOOL BoolVar2BOOL BoolVar3BOOL DwordVar1DWORD ID1 ID2 Filling Labeling DBSendPLC1: BoolVar1BOOL BoolVar2BOOL BoolVar3BOOL DwordVar1DWORD DBRecvPLC1: BoolVar1BOOL BoolVar2BOOL DwordVar1DWORD CALL #RECV CALL #SEND DBSendPLC1: BoolVar1BOOL BoolVar2BOOL BoolVar3BOOL DwordVar1DWORD DBRecvPLC1: BoolVar1BOOL BoolVar2BOOL DwordVar1DWORD CALL #RECV CALL #SEND Communication Know-how about communication functions is necessary Functions are different depending on control platforms

Energy and Automation PROFINET PROFINET CBA SE&A, 02/24/05 7 Situation today Distributed Automation Steps in Engineering Diagnostics Benefits CBA-Proxy PROFINET makes machine communications easier by graphically designing peer to peer communications With PROFINET CBA: Configuration of the communication Cleaning STARTSTARTING STOPREADY Cnt_IN Lifestate RUNNING Cnt_OUT Labeling STARTSTARTING STOPREADY Cnt_IN Lifestate RUNNING ICnt_OUT Filling STARTSTARTING STOPREADY Cnt_IN Lifestate RUNNING Cnt_OUT Graphical configuration of the communication between machines No detailed knowledge of communication functions required

Energy and Automation PROFINET PROFINET CBA SE&A, 02/24/05 8 Situation today Distributed Automation Steps in Engineering Diagnostics Benefits CBA-Proxy Step1: Create components Programming Configuring Programming Configuring Programming Configuring Filling Machine builder A Labeling Machine builder B Packaging Machine builder C Filling Reset Enable Start Stop Running Finished Enable Fault Labeling Reset Enable Start Stop Running Finished Enable Fault Packaging Reset Enable Start Stop Running Finished Enable Fault

Energy and Automation PROFINET PROFINET CBA SE&A, 02/24/05 9 Situation today Distributed Automation Steps in Engineering Diagnostics Benefits CBA-Proxy Step2: Import components PROFInet Engineering Tool Manufacturer Independent Filling Reset Enable Start Stop Running Finished Enable Fault PCD Machine builder A Labeling Reset Enable Start Stop Running Finished Enable Fault PCD Machine builder B PCD Packaging Reset Enable Start Stop Running Finished Enable Fault Machine builder 3

Energy and Automation PROFINET PROFINET CBA SE&A, 02/24/05 10 Situation today Distributed Automation Steps in Engineering Diagnostics Benefits CBA-Proxy Step3: Link components Filling Reset Enable Start Stop Running Finished Enable Fault Labeling Reset Enable Start Stop Running Finished Enable Fault Packaging Reset Enable Start Stop Running Finished Enable Fault Fill Label Pack Fill Label Pack e.g. Siemens SIMATIC iMap

Energy and Automation PROFINET PROFINET CBA SE&A, 02/24/05 11 Situation today Distributed Automation Steps in Engineering Diagnostics Benefits CBA-Proxy SIMATIC iMap Plant-wide engineering tool Technology view Network view Multi-system intercommunications Graphical configuration of communication Hierarchical navigation 6ES CC03-0YX0 available (V2.0)

Energy and Automation PROFINET PROFINET CBA SE&A, 02/24/05 12 Situation today Distributed Automation Steps in Engineering Diagnostics Benefits CBA-Proxy iMap Step4: Download interconnections Automatic setup of device communication Download of the connections to the devices PROFINET

Energy and Automation PROFINET PROFINET CBA SE&A, 02/24/05 13 Situation today Distributed Automation Steps in Engineering Diagnostics Benefits CBA-Proxy PROFINET diagnostics Predict, detect, locate and resolve failures Error Details Device status

Energy and Automation PROFINET PROFINET CBA SE&A, 02/24/05 14 Situation today Distributed Automation Steps in Engineering Diagnostics Benefits CBA-Proxy Configuring instead of programming and debugging Simplify the interoperability between multiple vendors Standardization of machines and their functionality Flexibility to reconfigure the manufacturing flow PROFINET – Reduce time and costs in engineering and commissioning machine in machine out Cleaning ONSTARTING STARTREADY STOP Lifestate RUNNING HELD Filling ONSTARTING STARTREADY STOP Lifestate RUNNING HELD Labeling ONSTARTING STARTREADY STOP Lifestate RUNNING HELD Packaging ONSTARTING STARTREADY STOP Lifestate RUNNING HELD New machine

Energy and Automation PROFINET PROFINET CBA SE&A, 02/24/05 15 Situation today Distributed Automation Steps in Engineering Diagnostics Benefits CBA-Proxy Production Planning Production Commiss- ioning PROFINET Objective: Reduction of time and costs t Planning Engineering SOP Engineering Before cell view View of the entire plant PROFINET Time reduction 20-40% Commiss- ioning

Energy and Automation PROFINET PROFINET CBA SE&A, 02/24/05 16 Situation today Distributed Automation Steps in Engineering Diagnostics Benefits CBA-Proxy Context between Engineering and Communication Packaging Labeling Cleaning Fieldbus Ethernet ? Proxy Filling

Energy and Automation PROFINET PROFINET CBA SE&A, 02/24/05 17 Situation today Distributed Automation Steps in Engineering Diagnostics Benefits CBA-Proxy System-wide communication in the plant PROFINET Filling On Start Stop On Stopped Running Ready Lifestate Labeling On Start Stop On Stopped Running Ready Lifestate Packaging On Start Stop On Stopped Running Ready Lifestate Cleaning On Start Stop On Stopped Running Ready Lifestate PROFINET enables the integration of machines connected to fieldbus systems PROFINET proxies

Energy and Automation PROFINET PROFINET CBA SE&A, 02/24/05 18 Situation today Distributed Automation Steps in Engineering Diagnostics Benefits CBA-Proxy PROFINET Proxy Siemens PROFINET/PROFIBUS IE/PB Link Using the Siemens IE/PB-Link as proxy for the PROFIBUS devices on Industrial Ethernet The IE/PB Link supports the PROFINET communication services for data exchange between PROFInet devices on Ethernet and devices on PROFIBUS PROFINET PROFIBUS

Energy and Automation PROFINET PROFINET CBA SE&A, 02/24/05 19 Situation today Distributed Automation Steps in Engineering Diagnostics Benefits CBA-Proxy The Function of the Siemens proxy Order-No: 6GK AA00 Cleaning Filling PROFIBUS DP Slave Image Labeling Cleaning DP Master PROFINET Filling Ethernet side: Proxy maintains the component model of the PROFIBUS devices Establishes and maintains connections Handles production and consumption of the component data PROFIBUS side: Cyclic data exchange between DP master and DP slaves Ethernet Cyclic updates

Energy and Automation PROFINET PROFINET CBA SE&A, 02/24/05 20 Situation today Distributed Automation Steps in Engineering Diagnostics Benefits CBA-Proxy PROFINET Proxy Hilscher PROFINET/DeviceNet Using the Hilscher PKV50 as a proxy to connect DeviceNet to the PROFINET network Part Number: Hilscher PKV50-PN-DNM PROFINET DeviceNet

Energy and Automation PROFINET PROFINET CBA SE&A, 02/24/05 21 Situation today Distributed Automation Steps in Engineering Diagnostics Benefits CBA-Proxy PROFINET Proxy JNOVEL ROFINET/Computer Link Using the JNOVEL DEXAM to connect the Mitsubishi PLCs to the PROFINET network The Link supports the PROFINET communication services for data exchange between PROFINET devices and devices on Mitsubishi Computer Link PROFINET Mitsubishi PLC DEXAM Computer Link

Energy and Automation PROFINET PROFINET CBA SE&A, 02/24/05 22 Situation today Distributed Automation Steps in Engineering Diagnostics Benefits CBA-Proxy PROFINET Proxy COMTROL PROFINET/Serial Link Using the COMTROL proxy to connect serial devices to the PROFINET network Devices with serial interface like Barcode scanner, printers, RFID PROFINET Serial device RS232/RS422