Capital Safety Inc–Confidential CNA Roofer’s Summit.

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Presentation transcript:

Capital Safety Inc–Confidential CNA Roofer’s Summit

Capital Safety Inc–Confidential Current Roof Anchor Offerings for Commercial Applications Metal Deck Swiveling Roof Anchor (Mounting Options) –Attaches to corrugated steel decking with a minimum thickness of 22 gauge. –If 22 gauge, does not have to attach to purlin. –If not 22 gauge, have to hit a purlin with at least 8 fasteners –Uses 16 ¼”-14 x 2-1/2” self drilling Tek screw –Rated for 5,000 lbs when using this fastener.

Capital Safety Inc–Confidential Current Roof Anchor Offerings for Commercial Applications or AJ730A Standing Seam Swiveling Roof Anchor Metal Deck -Attaches to the standing seams of structural roof panels -Can accommodate 24, 30, 32 and 36 inch seam spacings Reusable Roof Anchor --This anchor may be installed on steel decking with a minimum material thickness of 22 gauge (.030 inch) over Z-purlins with a minimum material thickness of 16 gauge (.064 inch). - Twelve 1/4"-14 screws are required to fasten the anchor.

Capital Safety Inc–Confidential New Roof Anchor Offerings Roof Top Anchor (Top 3 features) –Load distributing design – the post tips over when loaded transferring the load to the base and structure –Can be mounted to most commercial roof structures (corrugated metal, wood, rubber membrane) –When mounted does not have to be attached to structural member. –Part numbers – , 71 –Price: $ list

Capital Safety Inc–Confidential New Roof Anchor Offerings Roof Top Anchor (Mounting Options) –Corrugated steel decking Type B wide Rib Type F Intermediate Rib 1-1/2” Composite 2” Composite R Panel Type A Deck Type B Inverted Form Type S Deck –Using 8mm Aluminum Rivet Water proof when using mastic, rivet has seal Installed with rivet gun 12 fasteners needed –Rated for 5,000 lbs when using this fastener.

Capital Safety Inc–Confidential New Roof Anchor Offerings Roof Top Anchor (Mounting Options) –Corrugated steel decking Type B wide Rib Type F Intermediate Rib 1-1/2” Composite 2” Composite R Panel Type A Deck Type B Inverted Form Type S Deck –Using Fab-Lok Fac 10 fastener, SS screw, Aluminum body Water proof when using mastic, rivet has seal Installed with box wrench and cordless drill 16 fasteners needed –Rated for 5,000 lbs when using this fastener.

Capital Safety Inc–Confidential New Roof Anchors Offerings Roof Top Anchor (Mounting Options) –Corrugated steel decking Type B wide Rib Type F Intermediate Rib 1-1/2” Composite 2” Composite R Panel Type A Deck Type B Inverted Form Type S Deck –Using ¼” Tek Screw fastener 16 fasteners needed –Rated for 3,600 lbs when using this fastener.

Capital Safety Inc–Confidential New Roof Anchor Offerings Roof Top Anchor (Mounting Options) –Plywood 5/8” or larger CDX Plywood –Using ¼” diameter lag screws, SAE Grade 2 16 fasteners needed –Rated for 3,600 lbs when using this fastener.

Capital Safety Inc–Confidential New Roof Anchor Offerings Roof Top Anchor (Mounting Options) –Single Ply or Built up Type Roof –XXXXXXXXXXXXXX XXXXXXXXXXXXXX XXXXXXXXXXXXXX –Rated for 3,600 lbs when using this fastener.

Capital Safety Inc–Confidential Horizontal Lifeline Systems Portable Synthetic Sayfline™ Cable Sayfline™

Capital Safety Inc–Confidential Horizontal Lifeline Systems OHSA Standards What do they really mean? OSHA states that any HLL shall be designed, installed, and used under the supervision of qualified person, as part of a complete personal fall arrest system, which maintains a safety factor of at least two or 2 to 1 safety factor. Do I have a “qualified person” on my staff? Does the 5,000 lb rule apply? Do loads have to be known every time the system is installed ?

Capital Safety Inc–Confidential Horizontal Lifeline Systems DIY versus Pre-Engineered Ask yourself the following three questions: Do I want to assume the liability? Do I have the testing capabilities to meet the requirements? Can I go home every night knowing I have my crews in compliance with OSHA standards?

Capital Safety Inc–Confidential Horizontal Lifeline Systems DIY System Problems What are the biggest problems with DIY systems: - Understanding end load of anchorages - Understanding fall clearances - “Qualified person” is either not involved or not qualified. - If not, chances are the system does not meet OSHA requirements.

Capital Safety Inc–Confidential Horizontal Lifeline System Most Common Mistakes? Most Common Mistakes: –Under designed end anchors

Capital Safety Inc–Confidential Horizontal Lifeline System Most Common Mistakes? Most Common Mistakes: –Under designed cable terminations

Capital Safety Inc–Confidential Horizontal Lifeline System Most Common Mistakes? Most Common Mistakes: –Pretension in the lifeline Too much tension Too little tension Constantly changing tension

Capital Safety Inc–Confidential Horizontal Lifeline System Most Common Mistakes? Most Common Mistakes: –No inline shock absorbers incorporated

Capital Safety Inc–Confidential Horizontal Lifeline System Most Common Mistakes? Most Common Mistakes: –Calculating fall clearances

Capital Safety Inc–Confidential Horizontal Lifeline System Most Common Mistakes? Most Common Mistakes: –User equipment

Capital Safety Inc–Confidential Horizontal Lifeline System HLL Loads HLL Loads, how do they work? –HLLs may depending on their geometry and angle of sag, be subjected to greater loads than the impact load imposed by an attached component. When the angle of a HLL sag is less than 30 degrees, the impact force imparted to the lifeline by an attached lanyard is greatly amplified. For example, with a sag angle of 15 degrees, the force amplification is about 2:1 and at 5 degrees sag it is about 6:1

Capital Safety Inc–Confidential Horizontal Lifeline System HLL Loads HLL Loads, how do they work, cont? –HLL end loads are dependent on horizontal distance or span, vertical force, and pretension in the cable.

Capital Safety Inc–Confidential Horizontal Lifeline System HLL Loads HLL Loads, how do they work, cont?

Capital Safety Inc–Confidential Horizontal Lifeline System HLL Loads HLL Loads, how do they work, cont? –For example, you are designing a two user system and you are utilizing 900 lb arresting force lanyards. Assume that your pretension yields a 10 degree vertical deflection during a maximum arresting force. The result is an end load amplification 2.9 times the arresting force or (900 lbs x 2 users x 2.9) = 5,220 lbs. Your end anchors or stanchions have to be designed for 10,440 lbs when applying the OSHA standard of 2:1.

Capital Safety Inc–Confidential Horizontal Lifeline System HLL Loads HLL Loads, how do they work, cont? –For example, you are designing a two user system and you are utilizing 900 lb arresting force lanyards. Assume that your pretension yields a 5 degree vertical deflection during a maximum arresting force. The result is an end load amplification 5.7 times the arresting force or (900 lbs x 2 users x 5.7) = 10,260 lbs. Your end anchors or stanchions have to be designed for 20,520 lbs applying the OSHA standard of 2:1.

Capital Safety Inc–Confidential Horizontal Lifeline System HLL Loads Summary Every time a HLL system is installed the following must be known: –End loads must be calculated and documented by a qualified person for end anchorage design requirements. –Pretension in the HLL must be known and maintained at the same level throughout the job, if not, the end loads could increase dramatically. –Number of users on the system has to be controlled and maintained throughout the job. –The appropriate user equipment that the personnel is using has to be controlled and known throughout the job.

Capital Safety Inc–Confidential Horizontal Lifeline System HLL Loads Summary How can I make figuring the end loads out easier?

Capital Safety Inc–Confidential Horizontal Lifeline System Inline Shock Absorbers Inline shock absorbers –Controls the end anchor forces to a pre-determined value, every time –Pretension on the system is not a huge factor when using in-line shocks. –Number of users can range up to the capacity of the in- line shock absorber. –Adds deflection of the cable which adds to your total fall distance.

Capital Safety Inc–Confidential Horizontal Lifeline System Fall Clearances How are they calculated: –Five main considerations: Cable deflection Braking distance of user equipment Body extension Pendulum effect Free fall

Capital Safety Inc–Confidential Horizontal Lifeline System Fall Clearances Factors that should be considered when using a shock absorbing lanyard.

Capital Safety Inc–Confidential Horizontal Lifeline System Fall Clearances Pendulum effect will add to your total fall distance.

Capital Safety Inc–Confidential Horizontal Lifeline System You may be saying: –“I am more confused now than before I came.” –“I need easier solutions.”

Capital Safety Inc–Confidential Horizontal Lifeline System Pre-Engineered HLLs The manufacturer is the qualified person for the design portion of the standard. Usually incorporate inline shock absorbers. Fall clearance charts are provided. Detailed installation instruction manual is provided. Qualified person still has to supervise the installation and use of the system.

Capital Safety Inc–Confidential Pilot Program – Commercial Roofer’s Kit DBI/SALA would develop a commercial roofers kit consisting of the following: 2 Roof Top anchors 1 HLL either cable or synthetic (length TBD) 2 Harnesses (type TBD) 2 User equipment (type TBD)

Capital Safety Inc–Confidential Pilot Program – Commercial Roofer’s Kit Discussion

Capital Safety Inc–Confidential Horizontal Lifeline Systems Permanent Multi-span Sayfline™ Evolution™Sayfglida®