Absorber Design Concept RIKEN/RBRC Itaru Nakagawa 1.

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Presentation transcript:

Absorber Design Concept RIKEN/RBRC Itaru Nakagawa 1

Stainless 2 SUS303 SUS316 SUS310 × 1.1 × 1.5 Unit Price sus310

Material (SUS310) Supplier Metal Plate [mm]ProductionQuoteDelivery [week] Daido Steel Co.350 t mm (1body) Forging (1layer) $252k12 weeks Nippon Yakin Co. via TIME 50 t x1200x4000 (4) 45 t x1200x3300(4) Plate (8layers) $144k 6 weeks Shima Metals50 t ×1170×2340 (14) Plates (7layers) $157k ($9.1/kg) 8 – 10 weeks Fuji Kogyo (via Giken) 210 t x1120x1120 (4) 180 t x987x987 (4) Forging (2layers) $320k4 weeks 70tPlatesNext week NAS Trading Co. 3 Brass Plate: ~$8/kg Very likely no stock available. Need to produce. Production ~ 1 week. Waiting > 7 weeks. Daido Steel Forging

Stainless Plates 4 50mm thickness x 14 plates $154k 1170mm 2340mm 1170mm 350mm

Stainless Plates 5 $139k 1170mm 2340mm 1170mm 200mm 150mm 2000mm 1000mm

Metal Plate 6 Plasma Cutting プラズマ溶断 <1mm May need Machining afterword 圧延△一発 Rolling <0.5mm 削り出し Roughing Exact dimension Metal Plate delivered from a material vendor Milling Machine, lathe machining Exact dimension

More Effective Way … 7 Idea from Total Integrator Machinery & Engineering (TIME)

SUS310 Machining CompanyMachiningQuoteLocationComment Giken-Seiki Lathe Turning/plate Itabashi/Tokyo Experienced w/ SUS316 B<40uT Iijima Machinary Plate$66.2k Furukawa/Ibar agi Yagishita Giken 50 t x1090x1090 (16) 50 t x987x987 (12) $23.5kTochigi Delivery in 3weeks Inoue Material Ube SteelCasting OnlyASAP Ube/Yamaguch i Kawakin Sangyo Appointment this week? Kawaguchi/Sait ama Total Integrator Machinery & Engineering (TIME) 50 t x1090x1090 (16) 50 t x987x987 (12) $33k (including surface machining) Hiroshima6 – 8 weeks Izumi MetalNext week Yuasa ltd.Next week 8

Yagishita Giken 9 Office in Wako (10min. Walk from RIKEN) Factory in Tochigi Prefecture (1.5 hour drive from RIKEN) Visited factory in 3/29 and confirmed production capability Fraise Machine (OOKUMA MCR-II) x 2 No experience on SUS310S Fraise Machine : Capacity 3x5 m

10 Yagishita Giken 7layers/4segments Mech Drawing

11 Yagishita Quote No taper 2 pieces / day Can process overnight 3 weeks to deliver (not aggressive) LayerQuantityUnit Price $Total 1 st 48003,200 2 nd 48003,200 3 rd 48503,400 4 th 49003,600 5 th 49503,800 6 th 41,0004,000 7 th 41,0004,000 Chip1,000 Total26,200 2/5 of price is for drilling and tapping M20 30 ~ 30 min. / hole Exchange Rate: 100Yen=$1

Shipping CALBRIDGE TRADING CORP. – 5 weeks – $2k (Tokyo->NY port) Maruwn Corporation – $3.75k (Tokyo->NY port including TAX, storage, etc) + $0.9k (Ground Transport) = $4.65k Tariff exemption will be applied for import TAX > $1,000. (3 to 4 weeks for paper work)

Summary Case-1CompanyCostDelivery MaterialShima Kogyo$157k8 – 10 weeks MachiningYagishita Giken$23.5k3 weeks ShippingMaruwn$4.65k4 – 5 weeks Total$185k15 – 18 weeks 13 Case-2CompanyCostDelivery MaterialNippon Yakin$144k6 weeks MachiningTIME$33k6 - 8 weeks ShippingMaruwn$4.65k4 – 5 weeks Total$182k16 – 19 weeks

Summary CompanyCostDelivery MaterialShima Kogyo$157k8 – 10 weeks MachiningYaghishita Giken$23.5k3 weeks ShippingMaruwn$4.65k4 – 5 weeks Total$185k15 – 18 weeks 14 Bidding Constraint: 2,500,000 Yen < Product < 15,000,000 Yen : Domestic (2 weeks) 15,000,000 Yen < Product : International Bidding (3 months) Absorber Assembly Plate

Schedule Month Mechanical BNL Company Search & coarse design Get Quote Specification Public Announcementbid Material Order fabrication Packing shipping Today

Copper/Brass/Bronze 16

Japanese Companies CompanyMaterialManufactureQuoteDelivery Izumi Metal / Akahoshi co. ltd. BronzeCasting$270k10 weeks Sumitomo Heavy Industrial ltd. BrassCasting$300k10 weeks Brass Brass Plate (4layers) $108k + machining 10 weeks Hitachi Engineering Oxygen Free Copper Forging (2layers) $265k12 ~ 14 weeks Yuasa Ltd. Gunmetal (brass) Casting (2layers) $170k9 weeks Tohoku Oye Industry Gave up Takano GikenBrass Okamoto BrassCasting $200k + machining 6 to 8 weeks BrassForging $144k + machining 4 to 5 weeks 17

Hitachi Quote Breakdown TotalForgingMachineMisc $266k$99k$149k$18k 18 TotalDesignForgingMachineQA/packing 12 ~ 1416 ~ 841 cost Duration (week) Pure Copper 2 layers x 4 Segments = 8 total segments 3 mm space between pieces Surface roughness < 100um Finer segmentation wouldn’t help in price and duration wise.

Akahoshi Quote Breakdown TotalCastingMachineMisc $170k$135k$27k$8k 19 TotalDesignCastingMachineQA/packing 2.5 ~ 31.5 ~ 21 cost Duration (month) Bronze CAC403+CAC404 2 layers x 4 Segments = 8 total segments Exact matching between segments. Finer segmentation wouldn’t help in price and duration wise.

Yuasa Quote Breakdown TotalCastingMachineMisc $270k$135k$27k$8k 20 TotalDesignCastingMachineQA/packing 8 ~ 943 ~ 41 cost Duration (month) Brass CAC201 (Cu:90% + Sn:10%) 2 layers x 4 Segments = 8 total segments ¼ mold. 3 layers x ¼ mold won’t impact on price nor delivery neither.

Breakdown of Sumitomo Quote Material : $100k (casting) Casting (Including Mold) : $100k Machining Design and Machining : $100k Tax + Shipping to BNL : $40k Material : $100k (casting) Casting (Including Mold) : $100k Machining Design and Machining : $100k Tax + Shipping to BNL : $40k Material : $108k ~ 130k (Brass Plates) + Machining Cost Casting Blass Plate