A M E M B E R O F T H E K E N D A L L G R O U P

Catch your Quick Start for the Kendall Connection Live Catch your Quick Start for the CR30 and GuardLogix Chattanooga March 3, 2015

Safety is Everyone’s Business Safety Switches 440G Guard Locking 440H Hinge Switches 440K Tongue Interlock 440N SensaGuard 440P Safety Limit Switches 440T Trapped Key Presence Sensing Safety Devices 440F Safety Mats & Edges 440L / 445L Light Curtains 442L Laser Scanners/Camera E-Stops & Cable Pulls 440E Cable Pulls 440J Enabling Switches 800B/F/H/T E-Stops Safety Relays & Contactors 440C CR30 Relay 440R MSR / GSR Relays 100S / 700HPS Safety Contactors The safety components covered for this module are grouped into 4 categories: Safety Switches, Safety Relays, Presence Sensing Safety Devices, and E-Stops & Cable Pulls. Safety Switches include 440N RFID Non-contact and magnetically coded switches, 440G Guard locking switches, 440K Tongue Interlock switches, 440T Trapped Key Switches, 440H Hinge switches and 440P Safety Limit Switches. Safety Relays include the new CR30 as well as the GSR family of relays. The 100S/700HPS Safety Contactors are also included. Presence Sensing Safety Devices include the 440L and 445L light curtains, the 442L Laser scanner, and 440G Safety Mats and Edges. The new safety light curtains will be included once they are launched. E-Stops and Cable Pulls includes the 800F, B, T, and H E-stops, 440E Cable Pulls, and 440J Enabling Switches.

Safety Controller Line – when to use? GuardLogix Integrated Safety & Std. Control Standard Logix Hardware Uses Studio 5000 Software SIL 3 /Cat 4 CIP Safety on DeviceNet Compact GuardLogix Flexibility Price Programmable via CCW SIL 3 /Cat 4 Scalable – with GSR line CR30 GSR Relays Single Wire Safety I/0 Expansion Configurable Logic Universal Inputs EtherNet Module – Status Comms to Logix MSR100 Single Function Hard Wired Safety Logic Modular I/0 Expansion Safety System Complexity / Functionality

When To Use Product Positioning within the RA Portfolio 1 3 5 7 9 10+ Safety Complexity (# zones) Integrated Safety Compact GuardLogix Micro 800 L1 to L3 L4 to L7 Control Complexity GuardLogix Premier Integration Ethernet 2015 CompactLogix ControlLogix 440C-CR30 with 440C-ENET Connected Components 440C-CR30 AFC! GSR with GSR-ENET The CR30 supports safety applications with 4-9 safety input devices and up to 5 output zones. Safety applications requiring more than two safety relays become an ideal target for the CR30 as its list price is about the same as three safety relays. With its embedded serial port for communicating with Connected Components products such as the Micro800 and PanelView Component it is ideal for applications on the low to medium complexity in terms of standard control. With the launch of the Ethernet plug-in for the CR30 it will have premier integration a Logix control system thus making it an ideal solution for medium complexity safety applications (5 zones or less, 4 – 9 safety input devices). Safety scales and data flows in all architectures

Guardmaster Safety Relays RA Safety Relays MSR – Minotaur Safety Relay MSR6 – Rockwell Automation’s first electromechanical safety relay series MSR100 – 2nd generation of electromechanical relays MSR30 – Rockwell Automation’s first solid state safety relay family MSR200 – modular safety relay series MSR300 – modular configurable relay series Next Gen Guardmaster Safety Relay – Compact family of Logic Configured Compatible Relays (Fewer part numbers can replace a broader range of legacy products) 1990s 2002 2003 2004 2005 2011 The first 3 families on this timeline were all single function relays. Any special configuration settings were done through jumpes (such as distinguishing between auto or manual resets) The introduction of the MSR200 family allowed monitoring of individual input circuits but all controlling a single zone The MSR300 family introduced logic (Orings) functionality through rotary switches. The GSR family takes all of the functionality of these previous and combines them into one platform Guardmaster Safety Relays MSR6 MSR100 MSR30 MSR200 MSR300

Logical Functional Block The Next Generation Consolidates functionality Supports broad range of safety sensor types A single unit monitors two dual channel safety devices Flexibility of a software configurable safety relay Single rotary switch for logic & reset configuration &/OR logic can be used for zoning & ≥ Logic Two 2-Ch. Inputs & ≥ Logic and zoning Rotary Switch Configuration Logical Functional Block Configurable devices = More applications with fewer part numbers

Next Generation Safety Relays Concept & Innovations Universal Input – automatic input type detection A single catalog number to support all types of safety components e-stops switches mats light curtains 6 part numbers will cover a majority of safety applications with consistent wiring. Dual Input = 2 safety inputs each two channels Twice the functionality of a single input dual channel relay in a 22.5mm housing. Reduced wiring for commissioning and multiple inputs can have logic configured simply in a single relay. N/C type, 24VDC OSSD type Single-Wire Safety Connection – maintains PL e, SIL 3 (Single Chanel Safety Input) TÜV approved concept of one-wire connection to expand and cascade safety functions to SIL3 Simplifies wiring Increases number of I/O on terminal Maintains PLe , SIL3 rating Dynamic signal 4 main technologies that we believe differentiate this product (3 of which are patented) Universal Inputs: In the past you would require jumpers or rotary switches to distinguish between the inputs of a dry contact safety device vs. The OSSDs of say a light curtain. We are able to automatically detect the type of device attached to the relay. SWS: A single wire to expand and cascade safety functions between relays. (if asked about dual channel, the 0V common is the second channel: must share common with the other relay). Single Rotary Switch: Unlike the MSR300 which has two rotary switches for configuring a function we only use one. We can do this with two mechanisms, the LEDs which serve as indication of the configuration and the procedures that must be followed to process a new configuration. Dual Input: 2 2 channel safety devices monitored by a single relay, Just 1 DI to replace 2 MSR127s Single Rotary Switch – setting of Logic Functions, Reset, Timing TÜV approved concept to eliminate double switches. Unique validation method. Expedite configuration Single device can address a broader range of reset modes, time delays, etc. SWS Scalable platform to address single- and multi-zone applications for a variety of standard and special functional requirements 8

Configuration Selectable functions 4 Logic conditions for safety inputs and the Single Wire Safety input (L12) Reset modes – automatic/manual and manual monitored reset Timing configuration (EMD) – Time needs to be configured before operation. Easy to configure: Set Device to “0” Power Up device. Relay is now in configuration mode Turn rotary switch to desired logic & reset value (see table). Power LED will glow green and Input 1 LED will provide feedback of position. Cycle power to lock in configuration. Relay maintains setting until configuration process is repeated. Single input devices only need reset mode configured Dual input devices configure logic between inputs and reset mode. Time delay expansion modules configure output type and time delay.

Next Generation Guardmaster Relay 6 SKUs DI/DIS Safety Relays with 2 dual channel safety inputs Both Relay outputs (DI) or solid state outputs (DIS) available SI/CI Safety Relays with 1 pair safety inputs SI: Single Input (redundant) w/ 2 Relay outputs CI: Single input (redundant) Compatible to legacy EM/EMD Expansion Modules EM: Expansion Module w/ 4 Relay outputs instantaneous EMD: Expansion Module w/ 4 Relay outputs Delayed Relay Type Unit Name Part # Dual Input Dual Ch. DIS (Dual Input SS out) 440R-D22S2 DI (Dual Input) 440R-D22R2 Single Input SI (Single Input) 440R-S12R2 CI (Compatible w/ MSR Input) 440R-S13R2 Expansion Module EM (Expansion Module) 440R-EM4R2 EMD (Expansion Module Delay) 440R-EM4R2D

Flexibility 2-port embedded switch 2-port embedded switch supports linear, star, and ring EtherNet/IP network topology: Linear topologies save on the costs of cabling and a centralized switch Ring topologies offer these benefits and high availability The Guardmaster EtherNet/IP Network Interface is compliant with ODVA requirements for linear, star, and ring EtherNet/IP architectures. This provides you with greater system reliability and availability, maximizing your uptime and system performance.

Ease of Use Premier Logix integration 1. Set Private IP address with rotary switches (192.168.1.xxx) 2. Plug-in to EtherNet/IP Network 3. Add Module Profile in Studio 5000 Logix Designer software 4. Monitor with logically named tags and structures! Regardless of the application, the Guardmaster EtherNet/IP Network Interface brings the power of the Integrated Architecture to the monitored safety device in a small, easy-to-use package. Configuration in one software package, Logix Designer!

Ease of Use Detailed Tag Names from Logix Designer Add-on Profile Add-on profile offers meaningfully named tags for all GSR safety relays in the system: Terminal Level Status Operation States Fault codes for major/minor faults

Guardmaster® 440C-CR30 Software Configurable Safety Relay

Guardmaster® 440C-CR30 Software Configurable Safety Relay CR30 Software Configurable Safety for machine safety applications PLe and SIL 3 22 Safety I/O 12 Inputs 4 Outputs 6 multi-purpose (input, output, or pulse test) Supports expanded standard I/O via plug-in 16 additional standard I/O Configured using free Connected Components Workbench™ software Intuitive software simplifies configuration The CR30 is Safety made Simple & Flexible. With 22 safety I/O in a compact 110mm wide housing, the CR30 supports four to ten safety input circuits and up to five safety output zones. Flexible configuration allows you to re-engineer and rapidly integrate application without having to incur high costs of rewiring. The innovative safety logic editor simplifies the setting up a safety configuration and reduces manual input, making for a “best-in-class” configuration experience. The CR30 is part of the Connected Components Workbench™ Bundle - One software package supports Guardmaster 440C-CR30, Micro800 controllers, PowerFlex® drives, Kinetix™ 3 servo drives and PanelView™ Component terminals

Guardmaster 440C-CR30 Anatomy Block-style Safety Relay – 22 points 10 Dedicated N.C. Safety Inputs 2 Single-Wire Safety or Safety N.C. Inputs Configurable LED Indicators RS232 Serial Port (non-isolated) Two Plug-in Slots DIN Rail or Panel Mount USB Programming Port The CR30 has 22 point of IO. It’s important to understand the IO because it is the most versatile IO in the market: 10 dedicated safety inputs 2 safety inputs OR Single Wire Safety inputs 6 mullti-purpose terminals (safety inputs, safety outputs, OR test sources) 2 dedicated safety outputs 2 safety outputs OR Single Wire Safety outputs Additionally, the CR30 has a USB port for programming. Configurable LEDs to display the terminal states. An embedded serial port for direct communication with other Connected Component products (PVc or Micro800). It also has two plug-in slots for expanding IO or using special function plug-ins without consuming additional panel space. The unit can be DIN Rail mounted or Panel mounted. Verification ID Display Switch 6 Configurable Safety Terminals (N.C. Inputs, N.O. Inputs, Test Sources, or Outputs) 2 Safety Outputs 2 Single-Wire Safety or Safety Outputs

Guardmaster® 440C-CR30 Safety Relay Key Features Easy to Use: Innovative rapid configuration editor Single Wire Safety support: A single wire to expand safety I/O 2080 Plug-in support: Expansion of standard I/O Serial Port for Diagnostics PanelView™ Component or Micro800® Reset Muting Sensors Feedback Monitoring We would like to call your attention to four key features of the CR30. Each of these are detailed on the following slides. First is the ease of use. The second key feature is the support standard I/O plug-ins. The third key feature is the support of Single Wire Safety, a PLe / SIL 3 rated signal for indicating safety status to another device. The fourth key feature is the serial port for diagnostics which allows a direct connection to either a PanelView Component or a Micro800 Controller. The CR30 keeps safety simple, separate, and flexible. Keeps safety simple, separate and flexible

Guardmaster® 440C-CR30 Safety Relay Easy to Use Configure Device Configure Safety Function Validate and Verify Configured in CCW Logic configured with Simple Drag and Drop Function Block Editor Checklist to walk through validation and verification process The CR30 is configured using the free Connected Components Workbench Suite. Logic is configured with a simple drag and drop function block editor. The tool also include a checklist to walk through the validation and verification process. DONE! Assigned safety function via Drag ’n’ Drop Ease of configuration – No previous programming skills required 18

Guardmaster® 440C-CR30 Safety Relay Key Features Easy to Use: Rapid configuration with pre-configured function blocks 2. 1. As you will see in the lab, the function block editor simplifies the implementation of safety logic. This intuitive software is built around typical safety functions, such as gate switches or light curtains, instead of abstract safety logic. The software also automatically assigns and configures terminals without sacrificing flexibility. Auto Configuration of I/O based on Function block assignment

Guardmaster® 440C-CR30 Safety Relay Easy to Use Online Monitoring Color-coded online monitoring helps troubleshoot code Diagnostic tooltips provide natural language fault descriptions The editor includes an online diagnostics tool, with simple color coding to aid in troubleshooting. Diagnostic tooltips for application troubleshooting

Guardmaster® 440C-CR30 Safety Relay Single Wire Safety Support Supports Single Wire Safety for easy integration of GSR relays: Add Safety Relay Outputs Add multiple dry contact outputs by using GSR EM (Expansion module) while only consuming a single safety output configured for Single Wire Safety Connect Upstream GSR Relays Expand inputs and functionality using GSR relays by connection through Single Wire Safety The third key feature is the support of Single Wire Safety, a PLe / SIL 3 rated signal for indicating safety status to another device. The GSR family of hardware configurable safety relays also feature SWS, and thus can be used with the CR30 as a methodology for expanding safety I/O. As an example, if you need safety rated dry contact outputs (instead of the embedded solid state outputs), the CR30 can use a single safety output, configured as SWS, to control a GSR EM (Expansion Module) with four sets of dry contact (relay) outputs. The CR30 can have up to two SWS inputs and up to two SWS outputs.

Guardmaster 440C-CR30 Safety Relay Single Wire Safety Support Supports Single Wire Safety for easy interlocking of CR30s: Global E-Stop with Cascaded SWS Cascade a Single Wire Safety signal to up to ten CR30s to create a global E-Stop without the need of a complicated safety network SWS SWS . . . Up to 10 off a single SWS Output The Single Wire Safety feature can also be used to extend a safety function to multiple safety relays. Take this application example where three CR30s can be zoned together using a single wire safety connection. The leftmost CR30 monitors the Emergency stop pushbutton that drives an output configured for Single wire Safety. This Output is wired in parallel to multiple CR30s (up to 10 at a maximum of 30m distance). When the Estop drops out, the Single Wire Safety signal goes LO. The CR30s monitoring that SWS signal at one of their inputs that support SWS can be configured to drop out their relevant outputs when that SWS signal is lost. Zone 1 30m max

Guardmaster® 440C-CR30 Safety Relay 2080 Plug in Support 2080-IQ4OB4 plug-in for expansion I/O Standard Input Expansion: Use standard inputs for standard signals such as circuit resets, feedback monitoring or muting sensors Standard Diagnostics: Land auxiliary contacts of series wired safety devices and share with PanelView™ Component terminals Use standard outputs to drive indicator LEDs or send gate unlock commands Reset Muting Sensors Feedback Monitoring Safety Status The second key feature is the support of up to two standard plug-in with four inputs and four outputs. These additional I/O can be used for signals in the safety circuit that do not need to be safety rated, such as reset, feedback monitoring, muting sensors, and auxiliary outputs, thus saving the safety I/O for signals that actually require a safety rating. Altogether we can add 16 standard I/O without expanding the 110mm footprint of the device. Individual Door Status Expansion I/O with no impact to panel footprint

What’s New in Release 7 Additional 2080 Digital Plug-ins Supported Four additional 2080 Digital plug-ins supported: Catalog # Description List Price in USD 2080-IQ4OB4 8-pt Combo, 4-pt Digital Input, 12/24VDC, Sink/Source, IEC3, and 4-pt Digital Output, 12/24VDC, Source $79 2080-IQ4 4-pt Digital Input, 12/24VDC, Sink/Source, IEC3 $49 2080-OB4 4-pt Digital Output, 12/24VDC, Source, 2080-OW4I 4-pt Relay Output, Individually Isolated, 2A $69 NEW!

Guardmaster® 440C-CR30 Safety Relay Direct Serial Connection to PanelView™ Component or Micro800® Share diagnostics with HMI or controller: Direct PanelView™ Component Connectivity Embedded Serial Port on CR30 can be directly connected to a PanelView™ Component terminal Direct Micro800® Controller Connectivity Embedded Serial Port on CR30 can be directly connected to a Micro800® controller CR30 The embedded Serial Port on CR30 can be directly connected to a PanelView Component terminal or a Micro800 controller for the communication of status info. This information can be used to reduce the time required troubleshoot the safety system.

What’s New in Release 7 Rename Function Blocks Assign unique and meaningful names to function blocks. Names stored in safety relay on Download and recovered on Upload Double-click or right-click function block name to edit name

What’s New in Release 7 Generate complete, printable report Generate Printable Report Generate complete, printable report Exports to Microsoft Word or WordPad. Includes all configured parameters and pictures of application logic. Generate Report button included on toolbar in the Safety Editor.

What’s New in Release 7 Password Protect Safety Relay Setting a password restricts software connections to the safety relay: Operations Upload, Download and Connect are restricted without password Provides two primary values: Prevent unwanted change to safety relay configuration. Protects Intellectual Property - the unique configuration in the safety relay

What’s New in Release 7 Support for 2080-MEMBAK-RTC module: Application Backup and Restore with Memory Module Support for 2080-MEMBAK-RTC module: Store application on memory module for easy recovery Also supports backing up application AND firmware Backup and Restore applications without Software: Press Backup button on Memory module to backup application. Press Backup button on Memory module and MEM/ID button on CR30 to Restore an application