Unrestricted © Siemens AG All rights reserved.siemens.com/asset-analytics Machine Tool Analytics Plant Data Services

June 2015 Unrestricted © Siemens AG All rights reserved. Page 2siemens.com/asset-analytics How can I predict problems and improve reliability? How can I react faster or be prepared before a failure occurs? What should I do to prevent unplanned downtimes? When do I need to replace parts? Machine tools as a critical asset What are the key issues?

June 2015 Unrestricted © Siemens AG All rights reserved. Page 3siemens.com/asset-analytics Machine Tool Analytics Improved economics for service and maintenance  MS SQL,.net  Raw data storage  Event history  Maintenance and service history  Matlab applications and algorithms  Trends and statistics  Rule based analysis  Limit Monitoring  Comparison of similar machines  Interfaces to SINUMERIK, SIMATIC (SIMOTION…)  Generic and standardized client interfaces (OPC, GenTec, …)  External sensors (e.g. ifm, …)  Data compression  Maintenance plans and documentation  SMS / notification  Reporting  Interfaces (SAP, Maximo,…)  Integration MTB- / Siemens- Service (Remote Service) Data Storage Data Collection Data Processing and AnalysisData based Workflows

June 2015 Unrestricted © Siemens AG All rights reserved. Page 4siemens.com/asset-analytics Machine Tool Analytics Monitoring of the critical aspects of a machine tool Relevant components Causes of long downtimes driving forces of life cycle costs Focus on the relevant components Chip conveyor, e.g. Operating hours Power consumption Linear axes, e.g. Power consumption  Utilization Tool magazine, e.g. Number and duration of clamping cycles Main spindle, e.g. Vibrations Drive current Fluid technology, e.g. Temperature Filter monitoring Automation Configuration of hardware & software Function monitoring Pneumatic system Pressure Air consumption

June 2015 Unrestricted © Siemens AG All rights reserved. Page 5siemens.com/asset-analytics Machine Tool Analytics Generating value with a scalable model Siemens Customer Visualization and recommendations Secure connection Data analytics and simulation Consulting and implementation support Secure connection Data combination and secure storage

June 2015 Unrestricted © Siemens AG All rights reserved. Page 6siemens.com/asset-analytics Turning data into actionable insights From data source to operator Siemens operation center System integrator/ OEM Private cloud OfficePlant Internet PlanningMaintenance Asset Measurement series ! ! !

June 2015 Unrestricted © Siemens AG All rights reserved. Page 7siemens.com/asset-analytics A holistic service concept for machine tools How does Machine Tool Analytics support operations? Know the assetKeep the asset runningImprove the asset yield Online monitoring, diagnosis / analysis, presentation & reporting Transparency Reliability Intelligence Responsive: Have relevant data at your fingertips Improve efficiency of data acquisition, monitoring and exchange Pro-active and predictive: Solve problems before they occur Lower maintenance costs and ensure technical up-time of your asset Business-enhancing: Improve business value of the asset Increase asset yield, support product design, enhance serviceability and business model

June 2015 Unrestricted © Siemens AG All rights reserved. Page 8siemens.com/asset-analytics 1Periodical report 2Machine overview Sample reports User specific reports provide targeted insights 3 Overview with details, e.g. alarms 4 Trends and frequency

June 2015 Unrestricted © Siemens AG All rights reserved. Page 9siemens.com/asset-analytics Benefit and sample use case calculation Short return on invest and long term benefit OEM Benefit: Revenue growth in service and reduction of warranty costs Support of condition based, preventive maintenance measures Reduced risk for major mechanical damage Fast and cost effective remote fix option Potential for selling value added service contracts (e.g. performance based contracts) Worldwide support End-customer Benefit: Reduction of unit costs through reduction of cycle time, quality and downtime Support of condition based, preventive maintenance measures Reduced risk for major mechanical damage Fast and cost effective remote fix option Reduced maintenance cost (labor/spare parts)

June 2015 Unrestricted © Siemens AG All rights reserved. Page 10siemens.com/asset-analytics Asset Transparency – Reference end user Siemens Industriegetriebe GmbH, Germany Challenge Machine park of a typical medium-sized enterprise with many older machines Requirements for higher productivity, cost savings, and improved transparency Solution Systematic condition monitoring of approximately 30 machines with Machine Tool Analytics Simulation of a part of the production line with 55,000 work orders Customer benefit Increased availability Increased productivity Reduced maintenance cost

June 2015 Unrestricted © Siemens AG All rights reserved. Page 11siemens.com/asset-analytics Machine Tool Analytics Enabling OEMs to offer sophisticated services Customer intimacy Value creation all along the value chain Partnership in developing new service business ''We have great trust in Schwäbische Werkzeugma- schinen's online services and the Siemens technology that backs them up. They're making our processes more reliable and our cost calculations more accurate." Enabled to offer own services Fewer downtimes, reduced follow-up costs Improved service and maintenance processes Increased machine productivity & production security Customer benefits Siemens benefits Ton de Bruine, General Director, Brinks Metaalbewerking B. V. Activity Solution for industrial internet activities (hardware, software, implementation) Diagnostic services, condition monitoring, preventive and condition-based maintenance

June 2015 Unrestricted © Siemens AG All rights reserved. Page 12siemens.com/asset-analytics Differentiation by holistic approach What is the benefit of an integrated cloud based system? Easy integration in existing control systems No investment for high-priced infrastructure and comprehensive data analytics Measure, monitor, and correlate data from different sources Predefined test procedures and monitoring functionalities Fast, location independent provision of competence and expertise Investment protection and guaranteed future through state-of-the- art and secure IT-infrastructure

June 2015 Unrestricted © Siemens AG All rights reserved. Page 13siemens.com/asset-analytics The choice is yours Improvements made by Siemens Questions?Next steps?

June 2015 Unrestricted © Siemens AG All rights reserved. Page 14siemens.com/asset-analytics Contact Siemens AG Digital Factory DF CS DS Postfach Erlangen GERMANY siemens.com/asset-analytics