EZ Positioning with SINAMICS S120 Agenda

Sinamics EZ EPOS Agenda Starter Basic Sinamics Drive Setup Insert Drive (CU310 or CU320) Auto Configure CU and Drive-CLIQ Devices Starter Offline Configuration Drive Configuration Wizard Telegram Setup for EZ _Speed Block Check S7 Hardware Configuration Execute EZ_Speed Script File Copy from Example Project Execute and Save Project Download to Sinamics Step7 Simatic Manager Programming Copy Needed blocks to new Program Setup FB120 in new Program Edit Symbol Table Save and Download S7 Project Test EZ Speed Application on Demo Run through all Testing with S7 PLC and S120 Demo

EZ Speed with SINAMICS S120 S7 Hardware Configuration

Start New Project with S7 Simatic Manager Open S7 and Select File / New Select new Name for Project and Press OK

Insert S7 300 Simatic Station Right Click on New Project and insert new Object Choose Simatic 300 Station New Station inserted --Note Hardware Icon

Start Hardware Configuration Click on Hardware Icon and Open HW Configuration Open Hardware Catalogue Insert S7 300 Rack, Power Supply, and CPU

Add Sinamics S120 in Hardware Configuration Drag the drive on to the Profibus Network Choose Node Address 4 Select Present Firmware Version (2.5) Choose Telegram Type None

Save and Close Hardware Configuration Press Save an Compile Button Hardware Configuration should Save and Compile Correct any errors if they occur Exit the Hardware Configuration HW Config must not be Open for Next Section!

EZ Speed with SINAMICS S120 Basic Starter Online Commissioning

Open Starter Program & Go Online Open Starter by Motor Icon for Sinamics Go Online with Starter –Use Do not Upload to the PG!

Default CU310 or CU320 Right Click On CU310 (or CU320) and Choose… Target Device / Restore Factory Settings Check the Box – Save Factory Settings to ROM Power Cycle Drive after RAM to ROM Completed

Complete Auto Configuration Select Auto Configuration and Start Auto Configuration Choose Control type for Motor type Close after Initialization

Starter Offline Configuration Go Offline with the Sinamics Select Configuration under the Device Folders This Configuration is under the Drive Object Used Click On Configure DDS to Parameterize Drive Settings

EZ Speed with SINAMICS S120 Basic Starter Offline Commissioning

Open Starter Program & Go Offline Open Starter by Motor Icon for Sinamics Go Offline with Starter –Use

Open DDS (Drive Data Set) From the Drive to be Commissioned Choose… Configuration Choose Configure DDS… Offline Configuration Wizard is Opened

Control Structure Setup Vector Select Speed Control with Encoder Use Function Modules when Needed** **For the Servo Extended Setpoint Channel is needed Next, Select Continue

Control Structure Setup - Servo Select Speed Control with Encoder Use Function Modules when Needed** **For the Servo Extended Setpoint Channel is needed Next, Select Continue

Power Unit Configuration Power Unit Data Up-read in Auto Configuration (Drive-CLIQ) Confirm Device type is Correct via Part label Select Continue for next Configuration Screen

Motor Configuration Motor Data Up-read in Auto Configuration (Drive-CLIQ) ** **If Motor is a Drive-CLIQ Motor Non Drive-CLIQ Motors can be Selected from List Third Party Motors can have data entered

Motor Configuration For Third Party Motors Select Complete Motor ID Motor ID will be Completed on First Start Command Motor may rotate back and forth slightly on Demo Insure motor is braked for actual application if needed

Holding Brake Configuration Motor Data Up-read in Auto Configuration (Drive-CLIQ) ** **If Motor is a Drive-CLIQ Motor Non Drive-CLIQ Motors Check Motor Name Plate DEMO drives do not Use Holding Brakes

Encoder Configuration Choose Encoder Data for Non Drive – CLIQ Encoder Siemens and Third Party Encoders can be Parameterized Choose 1024 HTL for the DEMO Induction Motor Note Encoder 1 is from Motor Encoder

Technology Type Choose Standard Technological Application Other Option is for Fans & Pumps Note the Motor ID Parameter is set

Profibus Telegram type Choose Free Telegram with BICO The Profibus Telegram will be Configured Later Free Telegram allows Custom Telegrams Script Files will be used to Setup Telegram Mapping

Summary Data Acceptance Review data and Click Finish if Complete After Completing DDS Wizard “Save and Compile” DDS Wizard Data is now Complete

Profibus Telegram Configuration From the Drive to be Commissioned Choose… Configuration Use Up – Down Buttons to Move Drive Objects CU is 1st and Drive (S) should be in Preceding Order S7 Hardware Configuration Should be Closed!

Profibus Telegram Configuration Select Word Length For Telegrams CU Telegram not needed for Demo Word Length For Telegrams EZ_EPOS uses 10 words IN and 10 Words Out EZ_APC_SPEED uses 10 Words IN and 10 Words Out EZ_Basic_SPEED uses 6 Words IN and 6 Words Out

Profibus Telegram Configuration Select Transfer to HW Config CU Telegram will be sent to the S7 Hardware Config. Select Yes to transfer

Profibus Telegram Configuration Telegram has Successfully been Transferred Note Blue Check Boxes Save and Compile Program before Proceeding Save and Compile Using Starter

EZ Speed with SINAMICS S120 Starter Script File

Open Starter Program in Example S7 Given Copy Script file from Example Program Close Example Program’s Starter and go to new Program

Create Script Folder in New Program Right Click On Drive to be Commissioned Expert / Insert Script Folder Paste Script in New Script Folder

Open Script in New Project Click On the Speed Script The Script Editor Opens Click inside the Script Editor area The Script Editor Buttons appear on the Task Bar

Accept and Execute the Script Click On the Accept and Execute Button The script File parameterizes the drive for Speed Block All the Drive Parameters needed by FB110 are Complete Save and Compile the Starter Program The Program is now Ready for Download

Download to the Drive Go Online with Starter to the Drive Choose Download to the Drive Choose RAM to ROM Drive is now ready for Operation Run Drives from Control Panel to Complete Motor ID.

EZ Speed with SINAMICS S120 S7 Simatic Manager Programming

Open S7 Program & S7 Hardware Open New Sinamics S7 Project And Open Hardware Configuration To Confirm Configuration of Telegram

Verify Telegram Configuration Highlight the Profibus Card and View the Telegram Telegram will be “User Defined” Length should be 6 words (12 bytes)

Download Configuration to PLC Save and Compile HW Configuration Download Configuration to PLC

Download Configuration to PLC Follow S7 Sequence to Download Hardware Config Select Target Module (If Multiple PLCs) Restart PLC after Download PLCs LED will still show Fault

Copy Blocks to New S7 Program Open the Example Program and Copy Relevant Blocks Task Bar – Use Window / Arrange Horizontally

Copy Blocks to New S7 Program Open the Example Program and Copy Relevant Blocks See Example Below for Copying Blocks Paste Blocks in new S7 Program VAR (Variable Table) can be copied VAR may need editing if Instance DB # Changes Instance DB will be Created in Later Step Copy Relevant Profibus Communication Blocks OB82, OB86, and OB122 SFC14 and SFC15 are PLC System Function Blocks

Insert FC (Function Call) for Drive(s) Right Click on S7 Blocks Folder and Insert a FC Edit Symbolic Name and Comments

Open New FC and Insert Drive FB Open FC and Choose Drive FB from Catalogue Note Catalogue Icon Highlighted on Task Bar Insert a network and Drag FB115 on to Network

Insert Instance DB in Drive FB DB number is Entered to Generate Instance DB Enter DB115 in “????” to test with Variable table included Multiple FB115s with Specific DBs can be used

Parameterize Function Block Nominal RPM and Hex address from Drive Use Nominal Current, Volts, Torque, and RPM for Demo Address is same as in Hardware Config-Profibus for Drive Address is Hex value and not decimal value Save FC

Insert FC In OB1 Open OB1 Block Save Program in OB1 After Inserting FC

Edit Symbol Table Open Symbol Table and Edit Instance DB Name for DB can be symbolic to Axis Save Symbol Table

Download S7 Project to PLC Open the Blocks Folder and Download the Blocks Use the Download Button on the S7 Manager task bar System data has been loaded in the Hardware Config SFC14 and SFC15 are included with S7 PLC

EZ Speed with SINAMICS S120 Testing Application

Verify Control Word One Use VAR table in S7 Manager with Starter Diagnostics Open the VAR Table Online* Open Starter Online Set Bits 0.1 – 0.3 to Logical 1 Set Bit 0.4 to Clear Drive Fault –If Needed *VAR Table included is addressed to DB110 if your test is for different DB you will need to edit VAR table

Verify Control Word One Open Control Logic in Starter and Observe Bit 0-3 Set Off2, OFF3, and Enable to 1 Toggle Bit O ON / OFF with VAR Table OFF2 is Coast to Stop OFF3 is Quick Ramp Down Stop Enable is Pulse Enable to Drive

Notes on Control Word One Sequence order for Bits during Operation Bit 10 is High for PLC Control Off2, OFF3, and Enable are set to 1 OFF1 (Bit 0) Transitions to 1 and remains high Control Word 1 is needed for Operation

Run Drive from VAR Table With Bit 0.1 – 0.3 ON; Set Bits 0.0 to True Trigger Setpoint in DBW 2 Axis Should move to setpoint in DBW2 Note that Setpoint is Scaled 4000H to 100% speed

Jogging Setpoints Click on Speed Setpoint Folder under Drive Use New Setpoints for Jog1 and Jog2

Jogging Axis Use Jog bits 0.5 and 0.6 to Jog Axis Bit 0 must be OFF Bit 0.1 – Bit 0.3 Must be ON for Jogging

Reverse Setpoint & Inhibit Direction Use Bit 56.3 to Reverse Setpoint Bit 61.4 can be used for Inhibit Negative Direction Bit 61.5 can be used for Inhibit Positive Direction Bits 61.0 – 61.5 Can be Fixed Setpoint Select

Starter Setpoint Path Use the Graphics under the Setpoint Folder Additional Setpoint and Scaling Radio Buttons in Starter for Easy Check Out Go to Next GUI Page <1> <1>

Starter Setpoint Path Using the Graphics in the Setpoint Folder Minimum and Maximum Speeds Speed Suppression Go to Next GUI Page <2> <2>

Starter Setpoint Path Using the Graphics in the Setpoint Folder Ramp Function Generator and Control RFG Time Value can be set in RFG Graphic Go to Next few GUI Pages <3> to Torque Setpoints <3>

Starter Setpoint Path – Vector Torque Control Use the Graphics under the Setpoint Folder Torque Control can be used via the PLC Find the Signal and Torque Control Bit in the VAR

Starter Setpoint Path- Servo Torque Control Use the Graphics under the Setpoint Folder Torque Control can be used via the PLC Find the Signal and Torque Control Bit in the VAR

Torque Control Use the VAR Table to Run in Torque Control Control Word 1 must be On Use Bit 4.0 for Toque Control Use DBW 64 for Torque Setpoint

FB 110 Diagnostics These Status Bits and Words can be used in PLC Logic

FB 110 Block View Thank You!