Dow.com One Component, Many Options: The Growing Role of Acrylics in Industrial Coatings October 23, 2014.

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Presentation transcript:

Dow.com One Component, Many Options: The Growing Role of Acrylics in Industrial Coatings October 23, 2014

Agenda Waterborne Acrylics 101: The Basics Market Perspective ‒ Market background ‒ Trend analysis Game Changing Technologies: Redefining the Limits ‒ Changing the way latexes interact with pigments ‒ Pushing the limits on VOC ‒ New hybrid technologies for 2K coatings New Applications ‒ Insulation coatings ‒ Sound damping coatings 2

Waterborne Acrylics 101: The Basics

What are Waterborne Acrylic Coatings? Paints and coatings based on WB acrylic polymers (acrylic latex or acrylic emulsion) Non acrylic latex polymers (SBR and vinyl acetate) Most commonly associated with architectural coatings, but are used in numerous industrial paints and coatings Two Types of Coatings Systems  One-component Thermoplastic acrylics Self-crosslinking thermoplastic acrylics Elastomeric acrylics  Two-component Acrylic / epoxy Acrylic polyurethane 4

Why Use Acrylics in Paints and Coatings? Excellent resistance to ultraviolet light (UV), which translates into excellent exterior durability ‒ Color and gloss retention ‒ Maintain clarity ‒ Resistance to chalking Toughness Maintain flexibility and resistance to embrittlement Resistant to grain cracking over wood Hydrolytically stable Wide range of compositions attainable (i.e., can tailor composition for various applications) 5

Waterborne Acrylics in Industrial Coatings Field-applied industrial maintenance coatings for metal and concreteTraffic and roadmarking paintsElastomeric roof coatingsGeneral industrial finishingPlastic coatingsConcrete and metal roof tilesFiber cement sidingWood and wood composite coatings: e.g., cabinets, furniture, joineryCoil coatings 6

Types of Waterborne Acrylic Coatings Available Primers Wash primers Anti-corrosive primers Block fillers Masonry primers Direct-to-substrate finishes DTM finishes Elastomeric wall & roof coatings Topcoats Gloss to flat sheens Clear or pigmented Functional coatings Thermal insulation Sound Damping Formaldehyde abatement Waterborne acrylic resins are used a variety of industrial maintenance and commercial architectural coatings: 7

Benefits & Challenges of Waterborne Acrylic Coatings Benefits Low VOC = less impact on environment Low odor Less concern over worker exposure to hazardous solvents Better “cycle time” for various trades Lower risk of fire from handling flammable solvents Easy and safer cleanup Less waste and hazardous disposal Ease of use Proven performance in real world applications Challenges Application window, i.e., length of painting season Drying rate dependent on humidity Reduced water resistance Surfactants Salts Often reduced substrate wetting Higher surface tension of water Open time Film formation 8

Market Perspective

U.S. Coatings Market 2011 Consumption 1.4 Billion gallons Valuation of $23.1 Billion 60% of value is from Industrial segments WB by Segment Architectural – 72% Special Purpose – 18% OEM – 10% Source: KNG U.S. Paint and Coatings Industry, Report 10