Reciprocating Electric Submersible Pump (RESP)

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Presentation transcript:

Reciprocating Electric Submersible Pump (RESP)

New Form of Artificial Lift Product Introduction RESP System Revolutionary New Form of Artificial Lift Product Introduction

RESP System

Typical RESP System Applications Replace Beam Pumping Units Deviated Wells Gassy Wells Gas Well Dewatering

Old Technology At present beam pumping units (Pumpjack) are the most common type of artificial lift system used worldwide accounting for about 90% of all installed artificial lift on oil wells. It has several drawbacks: Obtrusiveness (Height) Leaking Stuffing Box Rod Wear Tubing Wear Gas-locking Inefficient if Not Balanced

RESP System Advantages Low Profile No Leaks at Wellhead No Rod Wear No Tubing Wear Eliminates Gas-locking Improved Efficiencies Highly Variable Stroke Rate Easily Optimized

RESP System Limitations Must Pull Tubing to Service Pump Cabling From Surface

Reciprocating Electric Submersible Pumps Red – Linear Electric Motor Blue – Positive Displacement Pump

How RESP Works The linear motor replaces the pumpjack and sucker rods to drive the reciprocating pump end to lift production to surface. The pump and linear motor are run on end of tubing with motor landed at or above perforations so that production cools motor. The power cable is directly connected to the linear motor and banded to tubing as in ESP installations. The controller energizes the motor only when travelling up or down and the motor is off between strokes which saves energy. The frequency of the stroke is adjustable between 1.0-20.0 strokes/min. by changing the controller parameters. Can be monitored and controlled through SCADA system. This has entirely changed the conventional reciprocating pump oil extraction method that has been used in the industry for over a century. 产品简介

How RESP Works Installs on tubing Can be run in directional or horizontally completed wells Can Eliminate Gas Locking Lower Power Consumption 1.0 - 20 Strokes Per Minute Rates Up to 1500bbls/day Motor Tested to Over 300 Degrees Celsius Up to 6500 PSI discharge pressure

Environmental Impact The product weighs 1 ton versus an average of 30 tons of steel used in manufacturing a beam pumping installation. At an annual production rate of 10,000 units, it can then save: 29 tons steel/unit * 10,000 unit/year = 290,000 tons steels/year If calculated according to producing 1.8 tons of Carbon Dioxide per 1 ton of steel production, it can achieve emission reductions per year of: 290,000 tons steel/year * 1.8 tons Carbon Dioxide = 522,000 tons Carbon Dioxide emission/year

Current Installations Hundreds of RESP units have been installed and are operating in Chinese oilfields. The first RESP was installed almost seven years ago, with longest run time being over three years and average maintenance free runtime is more than one year. PetroChina, China Petroleum and Chemical Corp (Sinopec), and China National Offshore Oil Corporation have all experienced success with this product.

RESP Advantages Minimal Surface Equipment Deviated Wells No Rod Wear No Tubing Wear Improved Efficiencies Tolerant to Corrosive Environments Compact, Easy to Handle/Ship Tolerant to Higher GOR’s