Team AquaForce Team Members: Santos Ortiz (TL) Christopher Munoz Vicente Mora Instructor: Raresh Pascali Industry Advisor: Garrett Hohmann Faculty Advisor: 1
Outline Competition Product Selection Process Component Breakdown Design Intent Cost Analysis Gantt Chart Work Break-down Structure (WBS) Risk Matrix 2
2014 MATE ROV COMPETITION Mission Scenario Location: Northwestern Lake Huron, Thunder Bay. More than 50 shipwrecks within the Thunder Bay National Marine Sanctuary (TBNMS). Scientist and conservation groups are needed. Map of the Great Lakes with Thunder Bay Map of Thunder Bay, highlighting the TBNMS and its shipwrecks 3
Mission Tasks Explore, document, and identify an unknown shipwreck. Collect microbial samples and measure conductivity of the groundwater emerging from a sinkhole. Remove trash and debris from the shipwreck and surrounding area MATE ROV COMPETITION 4 Side and top view of ROV scanning shipwreck Zebra mussels engulf a shipwreck
2014 MATE ROV COMPETITION Mission Props 5 Outsource Materials list provided Instructions provided
6 Competition Product Selection Process ROV Design Breakdown Design Intent Cost Analysis Gantt Chart Work Break-down Structure (WBS) Risk Matrix
7 Product Selection Process THRUSTER COMPARISON ThrusterElectrical Req. Thrust Performance Depth Cost (USD) SeaBotix19.1 VDC6 lbs500 ft$ Crust Crawler 12 VDC to 50VDC15 lbs300 ft$ Seamor 24VDC or 48VDC10 lbs1000 ft$3,500 Cost efficient Thrust capacity Compatibility
8 CAMERA COMPARISON CameraQualityHousing Cost (USD) Aquabotix720pIncluded$600 Panvigor 500p x 582pIncluded$150 Size Cost efficient Waterproof Product Selection Process
9 FRAME MATERIAL COMPARISON MaterialDensity (English)Size (in) Cost (USD) Aluminum.098 3/8”x24x48”$ Acrylic.0431/4”x24”x96” $ Cost efficient Weight Machinability Product Selection Process
10 Product Selection Process PROCESSOR COMPARISON ProcessorCapability (Volts)Digital I/OCommunication Arduino6-20V14USB Olimex 9-30V16Ethernet Seamate 7-52V8USB Compatibility Voltage capacity Cost efficient
11 CONNECTOR COMPARISON Connectors DependabilityConnection Cost (USD) SeaconIndustry StandardLimited to 3$30-70 Manufactured Testing RequiredAs needed$5-10 Product Selection Process Cost efficient Modifiable Competition advantage
12 Competition Product Selection Process ROV Design Breakdown Design Intent Cost Analysis Gantt Chart Work Break-down Structure (WBS) Risk Matrix
13 ROV Design Breakdown
14 MISCELLENAOUS MATERIALS ComponentMaterialReason Ballast Housing & PistonAcrylicWeight Arm Assembly AluminumStrength End Caps AluminumStrength ROV Design Breakdown
15 Ballast Housing P = 100 psi Tensile strength of acrylic = 10,587 psi Actual pressure at pool bottom = 27 psi ROV Design Breakdown
16 Tether and Connector ROV Design Breakdown
17 Competition Product Selection Process ROV Design Breakdown Design Intent Cost Analysis Gantt Chart Work Break-down Structure (WBS) Risk Matrix
18 Design Intent The surface area of the plates provides the ROV with the need to remove material to satisfy weight standards if needed. Side slots allow for cross elements to be easily adjusted. Bulk Modulus: Buoyancy:
19 Design Iterations Depth control Maneuverability Mission design intent
20 Design Calculations Variables and Constants
21 Design Intent
22 Design Intent
23 Communication Flowchart Design Intent
24 Design Intent Hydraulic Schematic
25 Competition Product Selection Process ROV Design Breakdown Design Intent Cost Analysis Gantt Chart Work Break-down Structure (WBS) Risk Matrix
26 Cost Analysis ItemCost Low USDCost High USD Thruster (qty. 4 )$2400$14000 Tether$140 Connectors (qty. 6)$30$180 Misc. Actuators/Sensors$200$2000 Pressure Housing (qty. 4)$210$300 LabView-$700 Control Board$90$700 Camera$75$600 End Cap Material$55$750 Arm Material$40$60 Frame Material$180$275 Competition Materials/Props$50$100 Power SourceOn-hand- Total:$3,470$19,110
27 Competition Product Selection Process ROV Design Breakdown Design Intent Cost Analysis Gantt Chart Work Break-down Structure (WBS) Risk Matrix
28 Gantt Chart
29 Competition Product Selection Process ROV Design Breakdown Design Intent Cost Analysis Gantt Chart Work Break-down Structure (WBS) Risk Matrix
30 Work Breakdown Structure
31 Competition Product Selection Process ROV Design Breakdown Design Intent Cost Analysis Gantt Chart Work Break-down Structure (WBS) Risk Matrix
32 Risk Matrix Frequency Risk Matrix Frequent Probable 415 Occasional 3 Remote 6 Improbable 2 NegligibleMinorModerateCriticalCatastrophic Severity RiskPrecaution 1No moneySearch for funding 2Camera DamageMake sure camera is in working condition 3TimeFollow gantt chart 4ProgrammingMake sure code works before testing w/ROV 5Water LeakageSeal check before placing in water 6Electronic failureProper wiring (i.e. wire rating/size)
33 Lessons Learned Manage your cost! -Funding and design should be simultaneously managed. -Mitigating high cost. -Switching material sizes. Teamwork! - Communicate and divide the project into portions. - Make sure everyone knows everyone else's job. Organization -Maintain to do lists between team members. -Meet deadlines placed on each other.
34 Future Outlook Attend OTC Reach out and educate a local high school Begin manufacturing and assembly this month!
35 Thanks to our Sponsors! Pending:
36 Questions???