PT2060 Monitor Nov., 2010 P r o v i b T e c h

Content PT2060 Overview PT2060 Modules PT2060 Configuration PT2060 Features PT2060 Modules PT2060 Configuration How to Order PT2060 PT2060 Modbus PT2060 Modules FAQ for sales PT2060 Solution Example

Plant Condition Management System Mechanical- Electronic Complete Offering Features DTM- Digital Transmitter Monitors API Monitor Analysis Software Vibration Transmitters PCM360 Plant Condition Management System Vibration Meters Vibration Switches Mechanical- Electronic Performance Sensors

General PT2060 is designed for highest reliability with full integration as a monitor system PT2060 is for critical machinery vibration protection Steam turbines, gas turbines, large pumps, air separation etc. PT2060 can replace most of the competitors system, such as 3500, VM600 etc.

PT2060 Features Flexible - It’s a modular system Reliable – It’s a fully redundant system Technology – Digital, PLC structure Certification – CSA approval, Conform API 670 Configuration – Fully software configurable

PT2060 Features-1 Highly reliable: Each channel can achieve triple redundancy, 2 out of 3 voting Grouped with 4 slots Power supply redundant Communication redundant: 4-20mA on each channel with Modbus and Modbus redundant (/96) Modbus TCP

PT2060 Features-2 Smart four channel module Higher channel density Up to 48 channels on each rack monitor (4 channels per module) Channels can be programmed independently by pairs Smart module PT2060/10 Thrust, vibration, speed, over-speed, reverse speed, zero speed, differential expansion, low speed vibration, eccentricity PT2060/20 Acceleration, velocity, displacement, absolute vibration, case expansion etc. PT2060/31 Virtually any temperature from TC or RTD

PT2060 Features-3 Internal bus communication More advanced structure in monitoring Better in data management Structured for redundancy Programmable alarms Digital communication Reliable data exchange

PT2060 Features-4 Independent 16 channel relay modules ProvibTech is one of the few vibration companies that utilize the advanced internal bus structure PLC/DCS type ladder alarm logic Independent dual redundant on /43 redundant alarm module Can replace PLC for alarm programming Can realize double or triple alarm redundancy with programming

PT2060 Features-5 System fully configurable by software Configuration for monitor system, for modules and for channels Configuration for more than one monitors Compatible with Modbus protocol & Modbus TCP – Easy in future expansion, or 3rd party programming

PT2060 Features-6 Modbus communication port Modbus and Modbus TCP can be accessed from PT2060/91 SIM With RS485 or RS232 or Ethernet Redundant Modbus and Modbus TCP is available From different module, different hardware Independent data access More from Modbus /Ethernet port: System configuration Display unit interface Monitors intercommunication

PT2060 Features-7 Meet or exceed API670 standard For example: Redundant power supply Programmable alarms Programmable alarm inhibit, alarm delay, trip-multiply etc. Analog and digital communication port Any measurement point can form triple redundant

PT2060 Features-8 Integrated condition monitoring (future release) Condition monitoring slot(2) for transient or dynamic data analysis with PT2060/80 CM module No further hardware is required for condition monitoring PCM360 condition monitoring and database software is required for analysis and data storage Buffered output for 3rd party interface

System Components Minimum Requirement - 1 PT2060/99 Rack

System Components Minimum Requirement - 2 PT2060/90 Power Supply PT2060/99 Rack

System Components Minimum Requirement - 2 PT2060/90 Power Supply PT2060/91 SIM Minimum Requirement - 1 PT2060/99 Rack

System Components Signal conditioning modules /10 Proximity /20 Seismic /31 Temperature /35 Process /53 Over speed

Communication PT2060/40/43 Relay Modules System Components

System Components Communication PT2060/40/43 Relay Modules PT2060/96/91 Modbus System Components

System Components Communication PT2060/40/43 Relay Modules PT2060/96/91 Modbus Communication PT2060/36 4-20mA System Components

System Components Communication PT2060/40/43 Relay Modules PT2060/96/91 Modbus Communication PT2060/36 4-20mA Minimum Requirement - 2 PT2060/90 Power Supply System Components Signal conditioning modules /10 Proximity /20 Seismic /31 Temperature /53 Over speed Minimum Requirement - 3 PT2060/91 SIM Minimum Requirement - 1 PT2060/99 Rack

Output /96 Modbus /40/43 Relay /10/20/31 4-20mA /36 Transmitter /98 Display /91 Modbus RTU/TCP,SysOK

PT2060 Modules Introduction PT2060/10 PROX Proximity Module PT2060/20 SEIS Seismic Module PT2060/31 TEMP Temperature Module PT2060/35 PROC Process Variable Module PT2060/36 TRO Transmitter Output Module PT2060/40 RELAY Module PT2060/43 R-RELAY Redundant-Relay Module PT2060/53 O-SPEED Over-speed Module PT2060/80 CM Condition Monitoring Module PT2060/90 POWER Power Supply Module PT2060/91 SIM System Interface Module PT2060/96 COMM Communication PT2060/98 DISP Display System PT2060/99 System Rack PT2060-CFG System Configuration Software

PT2060/10 PROX Proximity Module PROX module will condition and process most of the proximity probe input signals. Includes Radial vibration: Monitoring shaft vibration, single or dual XY Thrust position: Monitoring shaft thrust position, with 5/8/11 mm proximity probes

PT2060/10 PROX Proximity Module Eccentricity: Monitoring shaft eccentricity Differential Expansion: Monitoring turbine differential expansion Low-frequency Vibration: Monitoring low frequency machines. Such as hydro-turbine. Frequency start from 0.5Hz Speed: Monitoring rotation speed. Monitoring zero speed Monitoring reverse speed

PT2060/10 TSI – Zero Speed 1 - 255 events per revolution with a maximum full Zero speed is available – TSI function Measuring speed up to 300 rpm. Zero speed channel will automatically convert to normal speed channels Zero speed channel takes two normal vibration channels Zero speed channel has two low speed alarms Zero speed channel uses the 2nd channel for normal speed indication and protection with two high speed alarms

PT2060/10 TSI – Reverse Rotation Protection Reverse rotation will cause rotation machinery destruction! Require two speed sensors (proximity) for this function Capable of output normal speed data Requiring multiple teeth wheel

PT2060/10 TSI – Reverse Rotation Protection

PT2060/20 AVD Seismic Vibration Module AVD module will process most of the seismic input, and some other signals.

PT2060/20 AVD Seismic Vibration Module Acceleration and Velocity: Any ICP type seismic sensors. Such as accelerometer, velocity sensors (TM0782A, TM0793V) Velocity or Displacement: Any electro-magnetic sensors. Low frequency Displacement: Any low frequency sensors (TM079VD etc) Case Expansion: LVDT Complimentary Vibration: Dual sensors includes proximity probes and velocity sensor Integrator: The module has an build-in integrator that will convert an input accelerometer signal to velocity or a velocity sensor input into a displacement.

PT2060/20 LVDT single or dual inputs

PT2060/31 Temperature Module RTD or Thermocouple RTD: PT100 3-wire & 4-wire NI120 3-wire & 4-wire CU10 3-wire & 4-wire TC: E, J, K, T 8 Channels No 4-20mA Output Up to 4 set points per channel 32

PT2060/31 Temperature Module PT2060/31TEMP module replaces our existing PT2060/30 module. Upon the release of the new PT2060/31, the PT2060/30 is obsolete. Spare parts are available for two years. But no new order will accept PT2060/30. Compare with the old PT2060/30, PT2060/31 has some new features. Input expanding to includes both thermo-couple(TC) and thermo-resistor (RTD) in 3-wire or 4-wire format Inputs are optically isolated from system for better accuracy and noise immune 24bit A/D conversion to assure high accuracy measurement Eight channels signal inputs per module Available in hot-insert Front panel and back panel can be randomly selected. No matching is required. Smart address to avoid system insertion error Utilize a dedicated module for transmission of 4-20mA

PT2060/35 PROC Process PT2060/35 PROC Process Module accepts most process input. These process data will input into PT2060 system as part of the data stream together with vibration data for integral processing. Accepts inputs such as 4-20mA, 0-20mA, 1-5V, 0-10V etc. Optical isolated output from system. This is greatly enhanced the signal/noise ratio in some field application. High accurate, stable 24bit A/D converter Available in hot-insert Front panel and back panel can be randomly selected. No matching is required. Smart address to avoid system insertion error

PT2060/36 TRO Output Module 16 4-20mA outputs Assignable to any channel’s full scale value Assignable to any channel’s GAP voltage 35

PT2060/36 TRO Transmitter Module PT2060/36 TRO transmitter module is our new module that adding flexibility to system output. PT2060/36 can be use in the following situation. Additional programmable transmitter output. Each module contains 16 transmitters (source). Each transmitter can be programmed with either overall or gap of any channel. Optical isolated output from system. This is greatly enhanced the signal/noise ratio in some field application. High accurate, stable 16bit D/A converter Available in hot-insert Front panel and back panel can be randomly selected. No matching is required. Smart address to avoid system insertion error

PT2060/40 RELAY Relay module RELAY module is a programmable relay module that can be programmed with any status parameters (alarms(2)/ok) of any channel. The status of all channels can be programmed with ladder logic. The function is similar to PLC functions. Each RELAY module hold up to 16 relays.

PT2060/40 RELAY Relay module

PT2060/43 R-RELAY Redundant Relay Module R-RELAY module is a programmable relay module that can be programmed with any status parameters (alarms/ok) of any channel. The status of all channels can be programmed with ladder logic. The function is similar to PLC functions. Each R-RELAY module has two independent circuits that work independently.

PT2060/53 O-Speed Overspeed Module Each 3-SPEED module contains one speed channel. Three of the 3-SPEED module together with PT2060/43 redundant relay module and dual PT2060/90 power supply modules composes of a over-speed protection system. The system takes up total four slots. Proximity probe & magnetic sensor

PT2060/53 Magnetic Pickup Magnetic speed sensor is available for over-speed measurement 1 - 255 events per revolution with a maximum full scale range of 60000 RPM and a maximum input frequency of 10 kHz. Minimum input frequency for proximity transducers is 0.0167 Hz (1 RPM for 1 event/revolution) and for magnetic pickups (Speed signal conditioning only) is 3.3 Hz

PT2060/53 O-Speed Overspeed Module with more channels Two additional PROX channels on the bottom half of the module are available These two channels are fully compatible with the PT2060/10 channels Channel density of the system has been increased For an over-speed system, total additional of six channels are available

PT2060/53 O-Speed Overspeed Module with more channels Two additional proximity channels

An over speed system

PT2060/90 POWER Power Supply Module POWER module includes two redundant half-height modules. Usually, one half-height power supply module is sufficient for normal operation. Power supply redundancy can be realized by uses both half-height modules.

PT2060/91 SIM System Interface Module System configuration: Configure all the signal channels, system parameters, communication parameters, system, modules etc. Modbus communication: Communicate with PLC/DCS; control system reset, alarm multiply, alarm inhibit Dual phase references: Connect to phase reference proximity probe, and distribute the phase information over the system Rack interconnection with communication Modbus RTU/ Modbus TCP System OK Relay Storage: System Event, Alarm, Channel tag

PT2060/96 COMM Communication Module COMM module is a complimentary module in communication with Modbus. It has similar function as the communication part of SIM. The function and features: Additional digital Modbus communication Digital communication redundancy Optional for PT2060/98 interface Optional for PLC/DCS communication Optional dual phase references

PT2060/91/96 Modbus TCP Modbus TCP Ethernet port RJ45 Modbus RTU Serial Port RS232 RS485

PT2060/91/96 Modbus TCP/RTU Compare Each /91 or /96 has a hardware RJ45 port for Modbus TCP communication Either Modbus TCP or Modbus RTU can be selected. Only one port among RJ45, RS232, RS485 can be selected in one module Each /91 Ethernet port can have up to 5 host. Recommend one host per port. Each /91 RS485/232 port can have only one host. Ethernet has transmission distance up to 100 meters (300 feet). RS485 has 1000 meters (3000 feet), and RS232 has 3 meters (10 feet) Ethernet is highly recommended for connection PT2060/98 display, or PT2060-CFG 10Mbps, IEEE802.3

PT2060/91 Modbus TCP for System Configuration

PT2060/91 System Configuration – Compare with Modbus RTU

Multiple PT2060s with Modbus TCP for PLC/DCS

Multiple PT2060s for PLC/DCS – Compare with Modbus RTU

PT2060/98 DISP Display Module DISP module can be connected directly to the digital port to display most of the static and status data. It comes with A touch panel PC PCM370 for PT2060 software RS485 or Ethernet Features Bar graph Trend plot Alarm list System event list Real time table view Data acquisition based on alarms and/or timed triggering

PT2060/98 Order Consideration It is highly recommend to use Modbus TCP for this application!

First page -bar P r o v i b T e c h

trend P r o v i b T e c h

Spread sheet real time

Alarm list

PT2060/99 System Rack Standard 19” rack that can hold up to 48 channels or 12 signal modules. Mini 12” rack that can hold up to 28 channels or 7 signal modules.

PT2060/99 mini-rack Rack size 19" 12" Width (inches) 19 12 Maximum signal channels 48 28 Condition monitoring slots 2 1 Power supply SIM y

PT2060-CFG System Configuration Software CONFIG will configure all the modules in the system. It will also configure the system parameters for interface to up-level PLC/DCS or another rack Rack configuration Module configuration Relay configuration Modbus/ Modbus TCP configuration

PT2060-CFG System Configuration Software feature Re-design with object oriented programming Adopt ProvibTech’s own protocol for system configuration Enhanced three level password protection Support both Modbus RTU and Modbus TCP

PT2060-CFG System Configuration Software Enhanced copy Module copy Channel copy Support system configuration printing and documentation generation System configuration, module configuration and channel configuration export Selected channel export Factory configuration export Support monitor status and trend printing and documentation generation Alarm queue export System queue export Recorded status export

PT2060-CFG System Configuration Software Print function for PT2060-CFG Overall Record Channel Status Record Module Status Record Rack Status Record Alarm Event System Event

PT2060-CFG System Configuration Software Smart logic table for engineer to easy configuration of the logic of the system Enhanced user interface for channel calibration Real-time bar graph for multiple channels and for single channel Enhanced channel security checking to assure reliable system configuration and eliminate error Enhanced Modbus address mapping Factory setting restore Enhanced help manual

PT2060-CFG System Configuration Software

PT2060-CFG System Configuration Software

PT2060-CFG System Configuration Software

PT2060-CFG System Configuration Software

PT2060-CFG System Configuration Software

PT2060-CFG System Configuration Software

How to Order PT2060 Required Modules PT2060 Service PT2060/99 PT2060-CFG PT2060 Service

How to Order – system components Communication PT2060/40/43 Relay Modules Communication PT2060/96/91 Modbus Communication PT2060/36 4-20mA Minimum Requirement - 2 PT2060/90 Power Supply How to Order – system components Signal conditioning modules /10 Proximity /20 Seismic /31 Temperature /53 Over speed Minimum Requirement - 3 PT2060/91 SIM Minimum Requirement - 1 PT2060/99 Rack

PT2060 CFG System Diagram – Modbus 75

PT2060 CFG System Diagram – Modbus 76

Modbus Registers Slot 1 Ch 1 Slot 1 Ch 2 Slot 1 Ch 3 Slot 1 Ch 4 77 Overall 30501 Status 44017 Slot 1 Ch 2 Overall 30503 Status 44018 Slot 1 Ch 3 Overall 30505 Status 44019 Slot 1 Ch 4 Overall 30507 Status 44020 Overall 30533 Status 44033 Overall 30535 Status 44034 Overall 30537 Status 44035 Overall 30539 Status 44036 77

Assignable Modbus Registers

Modbus Range Setup Proportional Full Scale Range 0-XXXXX

Modbus Value (vibration known) Given: Modbus full scale range = 16384 Full scale low = 0 Full scale high = 1   If we have a vibration reading of 0.5 then... Value to PLC = 16384 (0.5-0)/(1-0) =16384 (0.5)/(1) = 16384 (0.5) = 8192 Register 30501 = 8192 P r o v i b T e c h 80

Modbus Value (register value known) Overall vibration reading = (value to PLC / modbus full scale ) * vibration full scale   Given Modbus full scale range = 16384 Full scale high = 1 (ips) Value to PLC = 8192 Overall = (8192 / 16384) * 1 = 0.5 (0.5 ips) P r o v i b T e c h 81

Modbus Status Register 44017 (Slot 1 Ch1 for example) Bit 0 Ok / Not Ok Bit 1 Alert Bit 2 Danger Bit 3 Bypass Bit 4 Trip Multiply Bit 5 Off Bit 6 Gap Not Ok 82

Modbus ID Binary coding of ID number 83

PT2060 Modules FAQ for sales What is the capacity for the rack System? 19"rack: 16slots total. The 16th slot is for power supplies, 15th is for 91, and the 13rd & 14th are for CM. Rest 12 slots are for 10,20,30,40,43,53,96.Up to 48 channels. 12"rack: Total 9 slots. The 9th slot is for power supplies, 8th is for 91, 7th is for CM or /10/40. Rest 6 slots are for 10,20,30,40,43,53,96.Up to 28 channels.

PT2060 Modules FAQ for sales Any certificates for the rack? Are the modules hot swappable? CE, CSA, API670 Yes, It is hot swappable. Except PT2060/31

PT2060 Modules FAQ for sales For 10 module, why each Eccentricity or Speed input takes 2 channels? Why system has to be configured as channel pairs Eccentricity requires one prox. Input and one phase reference. Speed measurement takes more CPU power than others. Each module consists of two CPUs.

PT2060 Modules FAQ for sales For 20 module, can I use negative powered ICP sensors? For Accelerometer, can we make for CH1 , A->A, but CH2, A->V? No. System works with positive voltage ICP sensor only. No. Since channels has to be configured as pairs.

PT2060 Modules FAQ for sales For 40 module, How the processing logic realized? /40 is configured by PT2060-CFG software. It is a PLC type ladder logic. We are better than competitors with additional “NOT” logic to enable system to configure channel redundancy. Logic is processed by firmware.

PT2060 Modules FAQ for sales For 43 module, how many channels are available for this module? Can we plug it in any slots? Other functions except over-speed protection? 8 channels(8 DPDT relays) It is only for slot 4,8,12(19")or slot 4(11") it can run with 3 of 53 modules as an over-speed system, or it can run with 10 or 20 modules by supply redundant relay output.

PT2060 Modules FAQ for sales For each 53 module, how many channels are available for this module? Can we plug it in any slots? How about triple redundant configuration on any channel Generally it is one channel for each module. But we can add two additional PT200/10 channels for each 53 module. 19"rack: Only slot1-3, or slot5-7, or slot 9-11. 12"rack:Only slot1-3 Redundant on any measurement parameter is similar with /53 module

PT2060 Modules FAQ for sales For 98 module, what parts are included in 98 module ordering? PCM370 for PT2060 software Touch Panel (XP operation system) with accessories

PT2060 Modules FAQ for sales What are the differences between 91 & 96? 91 Two phase references, Modbus RTU/TCP. System configuration port, System OK relay, Alarms queue, System event queue 96 Modbus RTU/TCP only

PT2060 Modules FAQ for sales For PT2060/90 power supply module, is it possible for top-half and bottom-half be different type? Yes. For example, top is 175-265VAC, bottom is 88-140VDC

PT2060 Modules FAQ for sales When will PT2060/80-BK be required? For Condition Monitoring system, PT2060/80-BK is needed. For any 3rd party CM system, the /80-BK is required to supply buffered output. Example: PT2060&PCM360 system.

PT2060 Modules FAQ for sales Each 80BK has two DAQ ports, each port is for 12 CHs +2 PHASE reference. 19"rack: Slot13 &Slot14 are for 80BK. 80BK(slot13) top port is for Slot1-Slot3;80BK(slot13) bottom port is for Slot4-Slot6; 80BK(slot14) top port is for Slot7-Slot9; 80BK(slot14) bottom port is for Slot10-Slot12 . 12"rack:Slot7 is for 80BK. Slot1-Slot3 is for 80BK(slot7) top port;Slot4-Slot6 is for 80BK(slot7) bottom port

Compressor Solution - Case 1(1) P r o v i b T e c h

Compressor Solution - Case 1(2) P r o v i b T e c h

Thank you!