UniGear ZVC Standard Product January 2010 UniGear ZVC Standard Product ABB Australia Pty Ltd 1VGA671004 – Rev. D April 19, 2017 | Slide 1

Contents Air Insulated Switchgear Certifications 3 Internal Arc Containment 4 Loss of Service Continuity 5 Partition Class 6 Current Ratings 7 Electrical Characteristics 8 Wall Standing Solution 9 Panel Dimension 10 Cable Entry 11 Flexible Applications 12 Basic Structure 13 Contactor and Cable Compartments 14 The Heart of the Switchgear 15 Contactor 16 HRC Fuses 17 Earth Switch 20 Control Power Transformer 21 Instrument Transformer 22 Compulsory Tools 23 UniGear Platform 24 Product Value 25 Comparisons 26 Project Savings 28 The SLD of Typical Motor Starting Options 30 Typical Configuration of Unigear ZVC Panels 31 Contact 32 © ABB Group April 19, 2017 | Slide 2

Air Insulated Switchgear Motor Control Centre Certifications: Quality System: ISO 9001 Standards Environmental Management System: ISO 14001 Standards Complies with: IEC Standards Australian Standards Chinese GB Standards © ABB Group April 19, 2017 | Slide 3  Back to Content

Air Insulated Switchgear Internal Arc Containment Arc Flash safe according to IEC 62271-200 Classification AFLR ...50kA (...1sec) For all the five criteria Front, rear and sides arc resistance © ABB Group April 19, 2017 | Slide 4  Back to Content

Air Insulated Switchgear Loss of Service Continuity LSC2A according to IEC 62271-200 Busbar, cable and fused contactor compartments physically and electrically segregated (Metal-Clad) Circuit Breaker Compartment Busbar Compartment Feeder Compartment Low Voltage Control Compartment © ABB Group April 19, 2017 | Slide 5  Back to Content

Air Insulated Switchgear Partition Class Partition class PM to IEC 62271-200 Metallic shutters operated by the apparatus movement Metallic segregation of all the compartments © ABB Group April 19, 2017 | Slide 6  Back to Content

Air Insulated Switchgear Current Ratings © ABB Group April 19, 2017 | Slide 7  Back to Content

Air Insulated Switchgear Electrical Characteristics Rated Voltage kV 3.6 7.2 Test Voltage (50-60Hz/1 min) 16 20 Impulse Withstand Voltage 40 60 Rated Frequency Hz 50/60 Rated Short-time Withstand Current kA …50 Peak Withstand Current …125 Internal Arc Fault Containment Rated Current of the Main Busbars A 4000 Rated Normal Load Current 200 400 Fused Drawout Contactor Type VSC7/ZVC V7/ZVC  - Motor Switching kW 1000 2000 Capacitors Switching kVAR Transformers Switching kVA © ABB Group April 19, 2017 | Slide 8  Back to Content

Air Insulated Switchgear Wall Standing Solution All operations behind closed compartment doors Maintenance and service operations performed from the front Front access to all the compartments (apparatus, busbars, cables) Comfortable front cables access © ABB Group April 19, 2017 | Slide 9  Back to Content

Air Insulated Switchgear Panel Dimension Width (mm) 325 Height (mm) 2200 2400 2595 LV Box Height (mm) 665 865 1060 Height with Gas Duct (mm) 2530 / 2680 © ABB Group April 19, 2017 | Slide 10  Back to Content

Air Insulated Switchgear Cable Entry © ABB Group April 19, 2017 | Slide 11  Back to Content

Air Insulated Switchgear Designed for Flexible Applications Direct coupling with UniGear platform Vacuum contactor technology Two fuses in parallel for each phase for high load current ≥ 400A Withdrawable truck © ABB Group April 19, 2017 | Slide 12  Back to Content

Air Insulated Switchgear Basic Structure Compartments: Busbar compartment Contactor and HRC fuses compartment Cable compartment Low voltage compartment Main Components Busbars Withdrawable fused contactor’s contacts Vacuum contactor HRC fuses Instruments current transformer Earthing switch Auxiliary voltage transformer Cable connection terminals © ABB Group April 19, 2017 | Slide 13  Back to Content

Air Insulated Switchgear Contactor and Cable Compartments 1 2 4 5 3 6 Internal view detailing: Metal shutter – Bus Metal shutter – Circuit Fixed auxiliary control connection Earth switch operating slot Power cables connections Earth switch © ABB Group April 19, 2017 | Slide 14  Back to Content

Air Insulated Switchgear The Heart of the Switchgear Busbar Moulding Contactor Moulding BS Fuses Metallic Shutters Current Transformers Auxiliary control connection Voltage Transformer Contactor Chassis Earth Switch Cable connection Moulding Front Plate © ABB Group April 19, 2017 | Slide 15  Back to Content

Air Insulated Switchgear Contactor Rear View Front View Upper line side disconnect contacts Lower load side disconnect contacts Contactor ON/OFF Indicator Mechanical Position Indicator Rating plate Moving auxiliary control connection Truck Interlock Truck Racking Point Right Side View Left Side View. Power fuses Control VT fuses Vacuum interrupters Electronic controller Operation Counter Control VT © ABB Group April 19, 2017 | Slide 16  Back to Content

Air Insulated Switchgear HRC Fuses Fuse selection. Service voltage 3300V Fuse Rating (A) Transformers Motors Capacitors F.L.C. kVA kW kVAR 63 40A 200 45A 250 80 50A 60A 280 300 100 65A 325 75A 350 400 125 80A 90A 425 500 160 100A 120A 550 600 130A 700 150A 800 225 165A 750 900 185A 1000 315 210A 225A 1100 230A 1250 270A 1300 400 (2x225) 260A 1400 - 300A 1500 450 (2x250) 360A 2000 335A 1650 550 (2x315) 400A 2200 © ABB Group April 19, 2017 | Slide 17  Back to Content

Air Insulated Switchgear HRC Fuses Fuse selection. Service voltage 6600V Fuse Rating (A) Transformers Motors Capacitors F.L.C. kVA kW kVAR 63 40A 400 45A 500 80 50A 60A 550 600 100 65A 750 75A 710 800 125 80A 90A 850 1000 160 100A 120A 1100 1200 200 130A 1250 150A 1400 1600 225 165A 1500 1800 250 1750 185A 2000 315 210A 225A 2100 400 (2x225) 260A 2750 - 300A 3050 3000 450 (2x250) 360A 4000 335A 3300 550 (2x315) 400A 4400 © ABB Group April 19, 2017 | Slide 18  Back to Content

Air Insulated Switchgear HRC Fuses Fuse Options for ZVC Manufacturer Order Code/Part No. Size Rated Voltage (kV) Current Range (A) Maximum Breaking Current (kA) SIBA 30 269 56 TA2 3.6 50…315 50 30 271 56 TA4 7.2 GEC ALSTHOM K81PEX 100…350 40 K81SDX 45 Cooper Bussman 3.6WDFHO 50…125 3.6WFFHO 160…200 3.6WKFHO 250…400 7.2WFNHO 25…315 7.2MROSA XiRong WFNDF 50…400 © ABB Group April 19, 2017 | Slide 19  Back to Content

Air Insulated Switchgear Earth Switch With full making capacity Short time withstand current for 3 seconds Operated from the front Provided with secure position indicators Visible identification of Earth Switch Position Visible through window in front door © ABB Group April 19, 2017 | Slide 20  Back to Content

Air Insulated Switchgear Control Power Transformer 2 pole Power Transformer, withdrawable HV fused Control PT © ABB Group April 19, 2017 | Slide 21  Back to Content

Air Insulated Switchgear Instrument Transformers Ring type Current Transformers Multi ratio 2-core resin encapsulated toroids. Three versions cover the full range: 400-300-200/1/1A 150-100-75/1/1A 50/1/1A © ABB Group April 19, 2017 | Slide 22  Back to Content

Air Insulated Switchgear Compulsory Tools Contactor Transport Trolley Handles and Key © ABB Group April 19, 2017 | Slide 23  Back to Content

Air Insulated Switchgear UniGear Platform UniGear ZVC can be directly coupled to: UniGear ZS1 UniGear 550 UniGear 500R UniGear ZVC standard design utilises REM 615, but can easily integrate IEDs: REF542 plus REF5xx series REM5xx series RET5xx series Others including 3rd party manufacture © ABB Group April 19, 2017 | Slide 24  Back to Content

Air Insulated Switchgear Product Value How can a product add value? By reducing the total cost Or by increasing revenues UniGear ZVC adds value by: Occupying minimum floor space Reduced size of motor cables Higher performance and availability © ABB Group April 19, 2017 | Slide 25  Back to Content

Air Insulated Switchgear Comparisons Comparison of performance Evaluating UniGear ZVC Fused Vacuum Contactor technology to conventional Circuit Breaker technology for switching applications: UniGear ZVC Fault current limited due to HRC fuses. Fault clearing time is typically <5ms at full fault current. Reduced let through energy allows reduced cable size. Reduced thermal stresses on motor and rapid fault clearing time minimise damage. Up to 1,000,000 op. provides extended service life. Small footprint totalling 0.42 sq m.  Circuit Breaker No fault current limiting capability. CB fault break at first natural current zero 200ms. Cable needs to be sized to maximum system short circuit level. Thermal stresses consistent with system short circuit level and clearing time result in severe damage. Up to 30,000 operations service life. Average footprint 1.05 sq m. © ABB Group April 19, 2017 | Slide 26  Back to Content

Air Insulated Switchgear Comparisons TYPICAL CABLE COST COMPARISON Motor FLC (A) 31.5kA 50kA Fused Contactor Panel Circuit Breaker Panel Cable csa sq mm Cable Cost 100m Cable Cost [1] 45 35 €1,600 185 €4,800 300 €7,500 60 50 €2,000 75 90 120 70 €2,900 150 165 225 €3,800 95 [1] Cable cost in yr. 2008. TYPICAL FLOOR SPACE COMPARISON Panel Width (mm) Panel Depth (mm) Area (sq m) Construction cost 325 1300 0.42 €1,268 400 0.52 €1,560 500 0.65 €1,950 600 0.78 €2,340 700 0.91 €2,730 800 1.04 €3,120 900 1.17 €3,510 1000 1.30 €3,900 1200 1.56 €4,680 © ABB Group April 19, 2017 | Slide 27  Back to Content

Air Insulated Switchgear Project Savings Typical FPSO Switchboard 6.6kV, 3150A, 40kA comprising: - 2 off Incomer panel - 1 off Bus Riser panel - 1 off Bus Section (Tie) panel - 1 off Bus Metering panel - 15 off Transformer Feeder panel - 15 off Motor Feeder panel © ABB Group April 19, 2017 | Slide 28  Back to Content

Air Insulated Switchgear Project Savings ENGINEERING DESIGN ELEMENTS MCC Switchboard Floor Area Cable[1] Heat Loss[2] Weight Clear Fault Circuit breaker solution 32 m2 300 mm2 5.1 kW 29 tonnes 60 ms Compact UniGear ZVC solution 19 m2 95 mm2 4.8 kW 17 tonnes 20 ms OVERALL PROJECT COST COMPARISON MCC Switchboard Cost Floor Area[3] Cable[4] Heat Loss Weight Clear Fault Circuit breaker solution € 96,000 € 225,000 5.1 kWh 29 tonnes 60 ms Compact UniGear ZVC solution € 57,000 € 114,000 4.8 kWh 17 tonnes 20 ms Difference (Δ) with UniGear ZVC Less 41 % Less 50 % Less 6 % Less 70 % Good 300 % Savings in plant purchasing cost € 39,000 € 52,500 Varies[5] Significant[7] Negligible[8] Savings in plant running cost - Varies[6] Savings in plant spare part Significant[9] [1] Power cables based on differences of motor and transformer feeder. Same power cable for Incomer. [2] Heat loss based on motor load 1000 kW and transformer 1000 kVA. [3] Floor space construction cost based on € 3000 /m2 (average for E-Houses – yr. 2008) [4] Cable cost based on average length 100 m each. [5] Depends on air conditioning system to cool switchgear heat loss generated. [6] Depends on energy and greenhouse cost, plant specific. [7] Depends on installations, i.e. on or off-shore, seismic (earthquake), vibration, wind loads, remoteness, etc [8] Similar manufacturing cost for fused contactor and circuit breaker technology. [9] Depends on operation and fault severity. Worst case – equipment replacement may be necessary. © ABB Group April 19, 2017 | Slide 29  Back to Content

Air Insulated Switchgear The SLD of Typical Motor Starting Options Key to components : Contactor with electrical latching Contactor with mechanical latching Two-poles voltage transformer for supplying the control circuit Direct-on-line 1 2 3 A © ABB Group April 19, 2017 | Slide 30  Back to Content

Air Insulated Switchgear Typical configuration of UniGear ZVC panels IF BT R Large number of motor starters Large number of transformer feeders © ABB Group April 19, 2017 | Slide 31  Back to Content

Air Insulated Switchgear Enquiries? Please send all enquiries to: ZVC Team ABB Australia Pty Limited Bapaume Road Moorebank NSW 2170 Australia Ph:  + 612 9821 0111 Fax: + 612 9602 2454 Email: abb.zvc@au.abb.com Product library: Internal link External link © ABB Group April 19, 2017 | Slide 32  Back to Content

© ABB Group April 19, 2017 | Slide 33