Wireless Warehouse Management Manco Systems, Inc. 2005

Wireless Warehouse Management Who is Manco Systems, Inc? Who is Manco Systems, Inc? What Is Auto ID And How Does It Help? What Is Auto ID And How Does It Help? Why Automate The Warehouse? Why Automate The Warehouse? –What Is The Business Case? –Who Should Consider Warehouse Automation? What To Look For In A WMS Solution? What To Look For In A WMS Solution? Where Do I Go From Here? Where Do I Go From Here?

Wireless Warehouse Management Who is Manco Systems, Inc. Who is Manco Systems, Inc. –A Pioneer and Leader in Warehouse Management Automation & Barcode Data Collection Since 1984 Turnkey Software Applications (WMS, ShopFloor, WIP, 3PL) Turnkey Software Applications (WMS, ShopFloor, WIP, 3PL) Systems Integration Systems Integration Hardware & Media Hardware & Media –Superior Knowledge and Expertise in Manufacturing, Warehouse and Logistics –Trained & Skilled In-House Engineering Department –Over 250+ Installations World Wide

Wireless Warehouse Management Customers Customers Zeiss Humphrey SystemsFeit Electric Philips / Adac LabsDelta Design IBMSHS International Sun MicrosystemsSaint Jude Medical Fishhouse FoodsValley Fresh Lord CorporationE.D. Bullard NordamPAR Wide-Lite

Wireless Warehouse Management What Is Auto ID And How Does It Help? What Is Auto ID And How Does It Help? –Auto ID Technology Is Automated Data Capture Or Data Entry Using: Barcode Technology Barcode Technology RFID Tags RFID Tags

Wireless Warehouse Management How Does Auto ID Help? How Does Auto ID Help? –Fast And Accurate Data Entry / Data Capture Error Free Error Free Orders Of Magnitude Faster Than Manual Entry Orders Of Magnitude Faster Than Manual Entry –Ability To Add Intelligence To The Data Combine Or De-Compose Information Automatically Combine Or De-Compose Information Automatically

Wireless Warehouse Management Why Automate The Warehouse? Why Automate The Warehouse? –Eliminate Data Entry Errors –Eliminate Erroneous Shipments –Eliminate Down Time Due To Stock Out Situations Stock Out Situations Physical Inventory Physical Inventory ERP Environment Maintenance Or Problems ERP Environment Maintenance Or Problems –Reach 99.99% Inventory Accuracy

Wireless Warehouse Management Why Automate The Warehouse? Why Automate The Warehouse? –Significantly Reduce Overhead Costs 100% Space Utilization 100% Space Utilization Eliminate Lost Time Tracking Misplaced Goods Eliminate Lost Time Tracking Misplaced Goods Improve Customer Satisfaction Improve Customer Satisfaction Increase Employee Productivity Increase Employee Productivity –Reduce Employee Idle Time Via Automated Task Queues –Paperless Work Flow Across Complementary Groups Such As Order Picking And Order Packing Functions

Wireless Warehouse Management Why Automate The Warehouse? Why Automate The Warehouse? –Meet Supply Chain Compliance Requirements Compliance Labeling (e.g. UCC128) Compliance Labeling (e.g. UCC128) Automated Advance Ship Notice (ASN) Automated Advance Ship Notice (ASN) Regulatory Requirements (e.g. FDA) Regulatory Requirements (e.g. FDA)

Wireless Warehouse Management Why Automate The Warehouse? Why Automate The Warehouse? –Leverage Multiple Carriers Reduce Shipping Costs Using Rate Shopping Reduce Shipping Costs Using Rate Shopping Access Multiple Carriers Using The Same Station Access Multiple Carriers Using The Same Station Link Yourself & Your Customers With Wealth Of Carriers’ Shipment Tracking Information Link Yourself & Your Customers With Wealth Of Carriers’ Shipment Tracking Information Track On-time Delivery Track On-time Delivery Accurately Track Package Contents Accurately Track Package Contents

Wireless Warehouse Management Who Should Consider Warehouse Automation? Who Should Consider Warehouse Automation? –All Businesses Can Benefit From WMS –You Know You Need A WMS When You Can’t Keep Up With Increasing Volume Of Transactions But Can’t Add Head Count Can’t Keep Up With Increasing Volume Of Transactions But Can’t Add Head Count Must Reduce Costs But There Is Nothing Else To Cut Must Reduce Costs But There Is Nothing Else To Cut Are Not Certain Of Your Inventory Accuracy Are Not Certain Of Your Inventory Accuracy Have A Non-Linear Production & Shipment Schedule Have A Non-Linear Production & Shipment Schedule

Wireless Warehouse Management What To Look For In A WMS Solution? What To Look For In A WMS Solution? –Provides Needed Functionality & Features –Ability to Interface to ERP/MRP/Accounting Systems (Windows & Legacy) –Expandable / Modular / Scalable –Supports DOS, CE, Pocket PC & Linux RF Devices, and Most Printers (Mobile or Fixed) –Proven History Providing Turn-Key Solutions –Owned & Supported In-House

Wireless Warehouse Management What To Look For In A WMS Solution? What To Look For In A WMS Solution? –Must Be Turn-Key At Fixed Cost –Built On Open & Non-Proprietary Technology –Runs On Any Wireless Platform (e.g. Cisco, Symbol, etc.) –Easy To Use –Flexible And Customizable –Provides Decision Support & End User Computing Platforms

Wireless Warehouse Management KEY FUNCTIONS & FEATURES

Wireless Warehouse Management –Supports Multiple Plants –Supports Internal and External Warehouses –Interplant & Warehouse Transfers –Directed Receiving and Put-A-Way Functions –Receive into Inspection, Staging or Stock –Import Supplier Manifest –All Functions Available on the Hand-Held

Wireless Warehouse Management –Enforce PO Policies and Tolerances at Dock –Auto Calculate Quantities by Box & Pallet Size –Generate Labels Upon Receipt –First in First Out Inventory (FIFO) –Segregate Inventory by Supplier or Age –Supplier or Internal Lot Tracking –Manage Lot by Expiration –Web Enabled Front-End (Admin/Reports/Etc.)

Wireless Warehouse Management Paper-less Picking Paper-less Picking –Electronic Pick Lists Directly on Hand-Held –Order Priority Drives Picker’s Queue –Picker Efficiency Driven by Consolidation –Immediate Visibility of Orders –Real-Time Movement of Pick Information

Wireless Warehouse Management Order Allocation Order Allocation –Flexibility to do Soft or Hard Allocation –Determine Feasibility to Fulfill Orders Prior to Warehouse Personnel Getting Engaged –Guide Operator to Exact Location with Appropriate Inventory to Fulfill Order

Wireless Warehouse Management Flexible Sales Order Processing Flexible Sales Order Processing –Partial or Complete Order Designation –Hold Management / Quality Control (QC) Automatic And Manual Product Hold And Release Management Automatic And Manual Product Hold And Release Management –Location Hold –Pallet Hold –Item, Lot And Day Code Hold

Wireless Warehouse Management Order Consolidation Order Consolidation –Improve Picker Productivity –Automatically Consolidate All Order Lines for All or a Given Customer –Consolidate Items for a Given Order –Group Consolidated Items by Pick Ticket –Flexible sorting of pick tickets by locations –Wave Picking Options

Wireless Warehouse Management Pallet Processing Pallet Processing –Automatically Create Pallets and Pallet Labels –Track and Report Contents of Pallets on Labels –Pallet Hold and Release Capabilities –Audit-Trail of Pallet Life-Cycle

Wireless Warehouse Management Automated Packing Processes Automated Packing Processes –Automatically Pack Items Picked for Sales Orders –Pack by Order Line or by Box –Unique Package Identifier Tracks Each Package and its Contents –Two Sets of Packing Lists at Box and Order Level –Operator Can Chose Box to Pack

Wireless Warehouse Management Real-time And Seamless Integration With Carrier And Multiple Carrier Systems Real-time And Seamless Integration With Carrier And Multiple Carrier Systems –Scan or Enter Shipment Information Once –Carriers Get Their Data Electronically –Carriers Just Scan the Barcode Package ID –Item Weight, Tracking Number, Shipping Charges are Automatically Updated on WMS –Each Package has its own AWB No.

Wireless Warehouse Management Decision Support Platform Decision Support Platform –Provides a Data Warehouse of All Receipts, Inventory Movements and Shipments –Allow End-User Reporting –Supports Off-The-Shelf Low Cost DSS Tools –Reports Can be Launched from Hand-Held –Reports Can be Launched on Pre-Defined Schedules and Intervals