TOPAS® Cyclic Olefin Copolymer (COC) Your Clear Advantage.

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Presentation transcript:

TOPAS® Cyclic Olefin Copolymer (COC) Your Clear Advantage. COC Enhanced Polyolefin Films for Shrink Sleeves and Labels Flexible Packaging Conference - 2011 Houston, TX Randy Jester, Market Development Packaging and Film TOPAS Advanced Polymers Inc. TOPAS® Cyclic Olefin Copolymer (COC) Your Clear Advantage.

Outline Sleeve Materials Traditional Materials Desirable Properties New Developments Enhanced Polyolefins TOPAS COC for enhanced Polyolefins

Polymers used for Shrink Sleeves Material comparison PVC has a high density so a water flotation recycling process is impossible. It has a poor environmental image but is low cost. PETG shows a high growth rate although it is the most expensive material. Water flotation recycling process is not possible for the transparent material due to high density. It has a steep shrink curve. OPS is the dominating material in Japan. It works well for many applications, but due to temperature sensitivity, logistics can be difficult. It is less stiff than PETG and PVC. OPP is not considered as a shrink sleeve material due to a maximum shrinkage of 20% at 120 °C in MD and low stiffness.

Developments for Shrink Sleeves and Labels Materials / Process Recycling friendly Low density Biopolymers Low Density Polyolefin Foamed PETG Material Combinations / Multilayer films PS/PETG PS/PE/PP PE/PP/Cyclic Olefins Process New roll fed shrink label technology Sealing by Laser / Ultrasonic / UV-glue High speed sleeve applicators Automatic roll change systems

Plastic Recycling and Sleeve Materials Is it about density? In order to increase reclaimed PET level and quality the industry has to promote a system bottle-label that: Can be easily separated By the consumer (tear-off-device) In the recycling plant Increased separation efficiency DENSITY becomes an issue for Materials not initally separated by NIR scanner Source: AWA Shrink Sleeves Conference 2009, M. Ferraio, KP-films

Standard Polymers used for Shrink Sleeves - Density floatable foam Standard sleeve materials are not floatable for water separation

Desirable Material: Enhanced Polyolefin Shrink Sleeve and Label Substrates Polymer Advantages Disadvantages PP Desirable material Low density 0,9 g/cc Low cost Recycling friendly, floatable Limited functionality Low shrink Low stiffness Not solvent sealable Enhanced Polyolefin Polyolefin solution Low density ~0,95 g/cc Solvent sealable Medium-high shrink Increased stiffness Cost competitive with established materials More Complex Multilayer film Cost higher than PP PVC PETG Established standards Not recycling friendly High density, 1.35 g/cc

Density and Performance of Enhanced Polyolefins PP Enhanced Polyolefin SBC PVC PETG Enhanced polyolefin films can reach shrinkage above 50%

Potential for new materials Market chance: low density steam shrinkable medium-high shrink PP roll fed shrink traditional sleeve labels Medium shrink materials with low density Benefits for volume applications with recycling requirements

Low density is not enough Requirements Sealable, all processes Shrink performance Transparent, glossy Printable Stiff Low density Simple Cost efficient

Enhanced Polyolefin Cyclic Olefin as a modifier for shrink films Low density (<0.97 in a coex film) Compatible Polyolefin, no tie layer needed Highly Transparent High Rigidity (COC modulus up to 3 GPa) Easily printable, stable surface treatment Solvent seamable Copolymer family with wide range of shrink properties (33 – 140 °C) Efficient film manufacturing Custom Shrink Properties of Film Sealable by all common processes

Increased Cyclic Olefin content TOPAS Cyclic Olefin Copolymer Increased Cyclic Olefin content A random metallocene copolymer of Cyclic Olefin and Ethylene 150 130 ( ) m n 70 60 NB 30 HDT °C

Temperature Stability Cyclic Olefin Copolymers A Unique Combination of Properties Adjustable Temperature Stability High Transparency High Shrink High Stiffness Printable Low Shrink Force Metallizable High Moisture Barrier Low Density Polyolefin High Purity

Optimum orientation temperature for shrinkage is Tg + 10 – 20oC. Shrinkage Curves of TOPAS 9506, 8007 and 6013 Grades with Tg 65 to 140 °C (qualitative comparison) Tg Optimum orientation temperature for shrinkage is Tg + 10 – 20oC.

Example: Shrink Curves COC enhanced Polyolefin multilayer films Shrink properties adjustable by formulation in a wide range between those of PP and PETG

Example: 3-Layer polyolefin film Composition Three layer Polyolefin film A / B / A A: COC rich skin layer B: Polyolefin rich core layer Physical Properties Value Unit Test Method Thickness 50 µm Solvent sealable yes Density 950 kg/m³ ISO 1183 Mechanical Properties Tensile strength 50 MPa ISO 527-3 Elongation, MD % Optical Properties Gloss, 60° 130 % ISO 2813 Haze 2 ISO 14782 Shrink Properties 90°C, MD 50 °C 10 sec in Oil 90°C, TD

Summary Advantages of COC in Shrink Films COC is amorphous, polyolefinic and halogen free Stretched films show high shrinkage at low shrink force Brilliant appearance, high gloss Stiff for improved sleeve handling Adjustable shrinkage behaviour High yield due to a low film density Recycling from PET by water flotation

Last but not least on TOPAS / COC and TOPAS Advanced Polymers A cyclic olefin – ethylene copolymer Specialty Solutions for Packaging Medical Optics TOPAS Advanced Polymers Dedicated producer of TOPAS® COC Polymer With the backup of the Daicel/Polyplastics group, a world-scale technical resin manufacturer

TOPAS® COC enhances a broad range of film and packaging applications TOPAS® COC - Film & Packaging Core Segments Pouches Forming Webs Optical Film Blister Packaging TOPAS® COC Soft Shrink Film Shrink Sleeves TOPAS® COC enhances a broad range of film and packaging applications

Thank you for your attention! For more information www.topas.com Contact EU Wolfram.Goerlitz@topas.com Contact US Randy.Jester@topas-us.com TOPAS Cyclic Olefin Copolymer (COC) Your Clear Advantage.