LIPPO CIKARANG Wasted Water Treatment Plant

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Presentation transcript:

LIPPO CIKARANG Wasted Water Treatment Plant Saputra Sibarani Presented by Andreas Alfredo Sigalingging

Wasted Water Treatment Plant Content Introduction General Description Of Lippo Cikarang Wasted Water Treatment Plant Measurement

INTRODUCTION Lippo Cikarang is Industrial Area managed by PT Lippo Cikarang. Based on Government Rules, Industrial Area must have WWTP to guarantee health and clean area.

Data Primary Secondary Flow Rate Temperature pH Colour COD BOD SS Lippo Cikarang Description WWTP Operational Data WWTP Unit Dimensions

City of Lippo Cikarang

Public Facility Comercial Area Public Area Industry Area WWTP

Wasted Water Treatment Management Pretreatment Customer Collection & Pumping MH City Management Treatment WWTP Cikadu River Effluen Network pipe Pump station Monitoring

Standard of Effluen of PT Lippo Cikarang Standard of effluent from industry to be treated At WWTP of Lippo Cikarang: suspended solid : 200 mg/l pH : 6.0-9.0 COD : 1000 mg/l BOD : 600 mg/l

Treatment Processes First Stage (Equalization & neutralization) Second Stage (Aeration CMAS & sedimentation) Third Stage (Coagulation-flocculation, post-sedimentation) Mud Treatment Stage (Thickener & filter belt press)

Scheme of WWTP I : Inlet I with screen II : Inlet II with screen /Cikadu River I : Inlet I with screen II : Inlet II with screen a : Equalization I b : Equalization II c: : Neutralization d : Aeration Tank CMAS e : Sedimentation f : pH adjustment g : Coagulation h : Flocculation i : Post-sedimentation j : Thickener k : Belt Press Filter

Equalization Unit To overcome shock loading in term of Quantity and quality. Equalization I absorbs wasted water from clothing and food industries. Flow rate is 50 m3/hour and the Wasted Water are hold inside for 1.82 days.

Equalization II absorbs wasted waters from other sources Equalization II absorbs wasted waters from other sources. And then mix together with wasted water from equalization I. Flow rate is 119 m3/hour and holding time 0,77 day. Dimensions : Length : 35 m Depth : 4,5 m (1m freeboard) Volume : 2187,5 m3

Equalization I

Equalization II

Aeration CMAS oxygenation hydrodynamic purpose – wastewater mixing by air bubbles ensure regardful and intensive contact of micro-organisms with oxygen and purified water (organic pollution) Dimentions : Length : 76 m Width : 33 m Depth : 4,5 m (1m freeboard) Volume : 4838,75 m3

Aeration Pool (CMAS)

Scum in Aeration

Sedimentation Sedimentation Pool is part of Biologic Treatment to sedimentate Biologic Muds. Dimensions : Diameter : 17 m Depth : 3,5 m (1m freeboard) Volume : 680,6 m3

Sedimentation Pool

Third Stage (coagulation-floculation and post-sedimentation) Coagulation is process to separate Pollutant in suspended form or Coloid, by adding Coagulant. Flocculation is process to form bigger floc by adding Floculant so that it can be easily sedimentated. Post-sedimentation is process to sedimentate chemical mud resulted from Coagulation and Floculation process. Chemical used: Coagulant : alum Floculant : polimer

Coagulation

Flocculation

Post-sedimentation

Thickener Thickener Unit is used for thickening process of mud in Sedimentation Pool. Dimensions : Diameter : 12,5 m Depth : 3,5 m (1m freeboard) Volume : 368 m3

Thickener

Belt press filtering Belt Press Filter is used for Mud Dewatering Process (decreasing water concentration) so that the muds can be easily and safely threw out in solid cake form. Dimensions : Length : 8 m Width : 6 m Sludge feed pump : 3-13 m3/d Wash water pump : 12 m3/d

Belt Press Filter

Maximum flow rate is 1 L/detik. Ha of used area. Baku Mutu Air Limbah Effluen quality standard for industrial WWTP according To government rules (KepMen LH No 03/MENLH/1998) Parameter Maximum (mg/l) Maximum Loads (kg/day. Ha) BOD5 50 4.3 COD 100 8.6 TSS 200 17.2 pH 6.0-9.0 Maximum flow rate is 1 L/detik. Ha of used area.

Measurement Results Primary Data Thursday, 19 Juli 2007 25.1 26.1 29.9 Parameter Unit Influent Ekualisation II aeration Aeration Pool RAS Effluent Aeration Effluent Temperature 0C 25.1 26.1 29.9 26.3 26.8 29.2 26 pH 9.12 8.81 9.13 7.75 7.77 8.01 7.83 Color Pt-Co 2724 347 484 TSS mg/l 867 597 5790 15780 10232 153 BOD5 700 344 470 525 330 37 COD 2058 949 1013 2208 4676 2044 201 SV-30 ml/1000ml 420

Efficiency Parameter Unit Treatment Load Efficiency Influent Effluent Colour Pt-Co 2724 484 82% SS mg/l 867 153 BOD5 700 37 95% COD 2058 201 90%

THANK YOU!!!! TERIMA KASIH