SIMOREG: The successful DC drive range

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Presentation transcript:

SIMOREG: The successful DC drive range INNOVATION With Tradition SIMOREG SIMOREG = the experience gained from four generations of equipment Since 1986, digital DC drive converters in all industrial sectors Up until now, over 150,000 digital drive converters have been sold (up to the end of 1997) Still leading the field - after years of success

Power Module offering Available in 400V, 460V, 575V, 690V, and 830V ranges

Base Drive offering Configurable for 230V and 460V systems

Technological leader - now even more universal More interfaces Extended power range Simplified parallel connection Higher performance (processing power) Simplified commissioning Can be expanded in a unified modular fashion with MASTERDRIVES standard options Mechanical design more compact i. e., more power per unit volume C163+C167 two processor technology

What's new with the market leader? Now even more customer benefits through: BICO - technology Flash - EPROM User-friendly operator panel OP1 S Parameterization (no more jumpers) Technology software included in basic unit Units up to 1660 A armature current No potentiometer, no jumpers, no soldering - neither for the armature- nor for the field circuit!

Now even simpler commissioning Operator control and parameterization unit standard in the unit door User-friendly operator panel OP1 S (option) operator prompting clear text display SIMOVIS, operator / monitoring via PC menu-prompted commissioning all parameter sets can be upread / downloaded all parameters can be set-up and monitored operator control / control (e. g. setpoint values, control commands) user-friendly evaluation of alarms / faults Electronic parameterization replaces jumpers and solderlinks with software Flash-EPROM Simplifies software and firmware updates

SIMOREG continues to set new standards More compact, space-saving design Nevertheless, fully compatible to the previous SIMOREG range

One range for all connection voltages and standards IEC 3-ph. 380 - 415 V AC 50 Hz 3-ph. 500 V AC 50 Hz 3-ph. 660 - 690 V AC 50 Hz NEMA / CSA 3-ph. 460 V AC 60 Hz 3-ph. 575 V AC 60 Hz IEC / NEMA 3-ph. 380 - 460 V AC 50/60 Hz IEC 3-ph. 415 - 440 V AC 50 Hz The power section is independent of the phase sequence, and can also be connected to line supplies with lower voltages; e.g. the 230 V line supplies or 50 V line supplies which are seldomly encountered. To connect the electronics power supply, terminals are available for 2-ph. 380 - 460 V AC ± 15 % or 2-ph. 190 - 230 V AC ± 15 % A favorably-priced autotransformer can be used for voltage ranges which differ from those above. Drives from 400 A require 3-ph. 400 V AC ± 15 % for the equipment fan. IEC 3-ph. 380 - 440 V AC 50/60 Hz 3-ph. 500 - 550 V AC 50/60 Hz 380 V 525 V IEC / NEMA 3-ph. 380 - 460 V AC 50/60 Hz Applicable Worldwide

Uniform operating philosophy with MASTERDRIVES PMU OP1 S SIMOVERT SIMOREG Uniform operating philosophy for all control technology versions: Parameterization Unit response Communications VC PC MC Unified operator control philosophy for SIMOREG, MASTERDRIVES and MOTION CONTROL Basic operator control panel Always mounted in the drive converter door All of the basic drive converter parameters can be set It is possible to display measured values Operator control panel OP1 S (option) Manu prompting, 4 x 16 characters plain text display in German, English, French or Spanish Mounted in the cabinet door, 2 measured values can be simultaneously displayed Memory can be added to read-out and load up to 4 parameter sets SIMOVIS on PC (Windows 95 / NT 4.0) Coupling via the serial interface in the basic drive converter Displays measured values for start-up, service and diagnostics Control and moitoring of the drive converter Reading-out the trace buffer Loading and saving parameter sets DC

The system for all requirements SIMOREG 6RA70 all functions all outputs all voltages uniform operation to supply DC motors and for special applications The solution for all industrial sectors all applications all customers SIMOREG DC-MASTER 6RA70, unique as it is unified worldwide No competitor can keep up.

Modular intelligence Basic Electronics Drive-related open-loop and closed-loop control BICO-technology Self-optimisation Comprehensive diagnostics Technological software Freely-configurable software blocks Communications PC and external control connection (USS protocol) PROFIBUS-DP Direct drive-to-drive coupling (SIMOLINK) Peer-to-peer connection

local bus adapter (LBA) Modular and expandable CUD1 local bus adapter (LBA) T400 Adapter board (ADB)

Electronics expansion 1 Slots for option boards Encoder (Sensor Boards) - SBP Pulse Encoder (TTL/HTL) Fieldbus (Communication Boards) - CBP PROFIBUS DP (12 Mbaud) Technological link - SLB SIMOLINK I/O-boards (Expansion Board) - EBx F G D E CUD1 (+CUD2)

electronic box in the basic unit Technological functions in the drive Can be flexibly applied Technological functions Host- and bus systems are relieved In many cases a PLC is not necessary Cost savings Interfaces are reduced Open- and closed-loop control incorporated in the drive i.e. locally Transparent plant/system overview due to distributed configuration Less cabling and lower susceptibility to interference electronic box in the basic unit

Standard functions (1) Features Customer Benefits Fast current control with pre-control Automatic restart within 2 s after a power failure - switches onto a running motor Automatic optimization runs Menu-promoted commissioning Highly dynamic performance drives Rapid resumption of production after a power loss Fast, simple commissioning

Standard functions (2) Features Customer Benefits Function blocks can be freely assigned to cycle times Freely-connectable function blocks using BICO technology Software update without replacing a board (Flash- EPROM) Customer Benefits Highly dynamic performance drives Fast and flexible adaptation to the control of the machine No danger to electronics boards/ modules Simple handling through downloading Simple software updates

Control terminals in the basic drive (CUD1) Pulse encoder evaluation, 2 tracks + zero mark 4 binary, inputs, 2 selectable 2 binary selectable outputs (100 mA short-circuit proof) 2 analog inputs ± 14 bit via differential amplifier 0 to ± 10 V or 0 to ± 20 mA or 4 to 20 mA 2 analog selectable outputs ± 11 bits, 0 to ± 10 V 1 real-time output, analog 0 to ± 10 V for current actual value Reference voltage P10, N10 (10 mA) 1 RS232 / RS485 interface 1 RS485 interface 1 motor temperature evaluation via KTY 84 or PTC Connector to OP1 S on the operator panel

Terminal expansion board CUD2 (optional) Control terminals on the terminal expansion board 4 binary selectable inputs 4 binary selectable inputs, floating, can be used as motor interface 2 binary selectable outputs (100 mA, short-circiut proof) 2 analog inputs, referenced to ground ± 10 bit, 0 to ± 10 V 2 analog selectable outputs ± 11 bit, 0 to ± 10 V 1 motor temperature evaluation via KTY 84 or PTC 1 RS 485 interface Interface to connect SIMOREG drives in parallel

Digital inputs and outputs CUD1 and CUD2 Features Customer Benefits 12 digital inputs of which 10 are select inputs which can be assigned to approx. 100 binector inputs. 4 digital select outputs which can be activated by over 720 binectors Polarity and delay time for all outputs can be parameterized Relieves the control of drive-related functions Inexpensive supplementary functions without supplementary hardware

Analog inputs and outputs CUD1 and CUD2 Features Customer benefits 4 analog inputs of which: 2 differential inputs (± 11 bit to ± 14 bit) 2 inputs referred to ground (± 10 bit) Can be freely connected to every relevant point of control 4 analog selectable outputs with high resolution Can be freely connected to every relevant control test point Normalization, filtering and polarity can be parameterized Inexpensive supplementary functions Indicates every relevant factor without the cost of instrumentation

Outputs (terminals) 5 analog outputs, of which 4 are freely selectable 4 binary outputs, freely selectable with 100 mA drivers 1 binary output (relay) for main contactor control

Inputs (terminals) Analog tacho (8 to 270 V) Digital tacho (with zero mark) Motor sensors (for brush length, temperature, etc.) 2 analog select inputs 2 analog select inputs with differential amplifiers (also as ± 20 mA possible) 2 sensor inputs e.g. for PTC or KTY84 12 binary select inputs of which 4 are floating

With serial interfaces for every application 1 x RS232 (or RS485) for OP1 S or SIMOVIS 2 x RS485 (2 or 4-wire) for USS Protocol, Peer-to-peer connection PROFIBUS-DP (option) SIMOLINK (option) 1 x internal SSC to connect several units in parallel

User-friendly operator panel OP1 S Features Customer benefits 4-line clear text display with 16 characters Numerical keyboard Removable Parameter saving Parameter sets can be UPREAD (DOWNLOAD) Menu prompted Indicates physical values No measuring equipment required Can also be used as hand-held unit Data storage Simple commissioning Fast, direct parameter access Fast, routine commissioning Applicable for all SIMOREG DC-MASTER and SIMOVERT MASTERDRIVES

Operator control and monitoring: Trace Buffer Features Customer benefits 10 channels for diagnostics and support in fault-finding Output – via the serial interface – via SIMOVIS Storage scope functions integrated in the unit Short commissioning-times No instrumentation and tools required Fast troubleshooting

Solutions with centralized and distributed control PC/PG SIMATIC HMI SIMATIC S7 / M7 4 SIMADYN D Generic PLC Centralized technology SIMATIC S7 M7 1 1 6 7 PROFIBUS-DP Distributed technology SIMOLINK MICROMASTER SIMOREG MASTERDRIVES VC MASTERDRIVES MC Open Loop Control Closed Loop Control Motion Control

Experienced - tested - worldwide Quality using after-sales service Experienced - tested - worldwide Specialist service department (Hotline) Product technical support Central repair service Central spare parts service Central and distributed start-up s

Service Features Customer benefits Straightforward and fast repair High availability of the systems and plants Worldwide service network Qualified customer service Qualified workshops