Display Information Numbering Guide (Across ALL Competitors)

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Presentation transcript:

Display Information Numbering Guide (Across ALL Competitors) Screw Spring Loaded Design 1 to 49 101 to 149 Through-type 50 to 59 150 to 159 Two-tier 60 to 79 160 to 179 Ground 80 to 89 180 to 189 Fuse 90 to 99 190 to 199 Accessories Example: If terminal block has label marked “4”, it is a screw connected, Through-type. The equivalent spring loaded connection would be “104”. For competitive offerings look at ALL labels marked “4”. If there is no “4” in an offering that means that it is not available or we were not comfortable with the equivalent. For a Display Panel Layout, Competitive Equivalents & Competitive Specifications refer to file “MC2 Competitive Data – Display Panel.xls. Introduction

Email: Russ.Prevost @ Siemens.com Terminal Blocks Russell Prevost Tel: 770.326.2132 FAX: 770.326.2051 Cell: 678.576.9220 Email: Russ.Prevost @ Siemens.com

What is a Terminal Block? Introduction Terminal blocks are used for the space-saving connection of incoming and outgoing conductors in control systems. They are an insulating part carrying one or more mutually insulated terminal assemblies and intended to be mounted to a support. They are designed for solid, stranded and finely stranded conductors with or without end sleeves.

Trick Question: Are These Terminal Blocks? Introduction

Trick Question: Are These Terminal Blocks? SIMIREL Introduction

Trick Question: Are Any of These Terminal Blocks? D C Introduction C Yes, but …

8WA2 Spring Loaded Connection Product Offering Special Terminals Standard Terminals 8WA2 Spring Loaded Connection 8WA1 Screw Connection 8WA Terminal Blocks 8WA_e020.ppt/12.97 Through-type terminals Ground terminals (PE) N isolating terminals Insta terminals Two-tier terminals/ Diode terminals Isolating measuring terminals Fuse terminals Circuit-breaker terminals Initiator- Actuator Terminals Das 8WA1-Schraubklemmenprogramm reicht von 2,5mm2- bis 185mm2-Klemmengröße. Das neue Programm mit schraublosen Klemmen 8WA2 geht bis zu einem Anschlußquerschnitt von 6mm2. Es wurde in diesem GJ um die Instaklemmen und Doppelstockklemmen erweitert und wird stetig ergänzt. Siemens Data

F04* YTD Siemens Terminal Block Shipments *F04 YTD = October 1, 2003 through September 13, 2004 F04 Shipments ( Dollars) in Percent F04 Shipments (units) in Percent Siemens Data

Terminal Block Clamping Types A terminal for the connection and subsequent disconnection of a conductor … the connection being made directly or indirectly, …by means of screws or nuts of any kind Screw-type a.k.a. Screw Clamp, Compression Clamp, Box Lug Excerpts from NEMA ICS 4-2000, Page 2 … = or the interconnection of two or more conductors capable of being dismantled … Clamping Unit: The parts of a terminal necessary for the mechanical clamping the the electrical connection of the conductors. …by means of springs, wedges, eccentrics, or cones. Spring Loaded Selection a.k.a. Cage Clamp™, Spring, Spring-Clamp, Spring Clip, Tension Clamp

Siemens Terminal Block Shipments by Type All Other includes: Actuator, Initiator, Feeder & Connecting Module Branch & Bolt Circuit Breaker Diode Flat-type Insta Isolating Measuring Transformer N Isolating Sliding-link Terminal for Components Through-type w/Plug Connection Two-tier w/Solid State Components Siemens Data Shipment Period: October 1, 2000 through June 30, 2004

Through-Type Terminals (a.k.a. Feed-Through) Wire Entry Common Conduction Path Wire Clamping Points Through-Type terminals get their name because there is a common conduction path between wire clamping points. Selection

Common Conduction Path Two-Tier Terminals (a.k.a. Feed-through, Multi-Circuit, Multi-Level) Wire Entry Common Conduction Path Wire Clamping Points Two-Tier (a.k.a. Double Tier) terminal blocks can save up to 50% of the width required to standard Through-Type terminal blocks with one conducting path. Two-Pole designs are isolated so one current path could be AC and the other current path could be DC. Single-Pole terminals allow 4 wire terminations to a single point. Selection

Ground (PE) Terminals (For Connection to a DIN Rail) Wire Entry Ground Path DIN Rail Metal Clamping Mechanism Ground terminal blocks provide electrical connection to a DIN rail that serves as a ground bus. This eliminates the need for a separate ground busbar and allows the ground terminals to be lined up with the insulated main conductor terminal and neutral isolating terminals in any required arrangement. Thus a clear relationship to the individual circuits can be established. The ground path is from the wire entry to the DIN rail via the metal clamping mechanism. The DIN rail is grounded to the metal panel or to a ground rod. Selection

Fuse Terminal Block Fuse Holder Fuse Wire Entry Fuse Terminals are used to protect control circuits from short circuits. They are intended for G fuse links (5 x 20 mm or 5 x 25 mm) up to 6.3 Amps, 250 V; and, for bridging links up to 16 A, 500 V. Selection

Siemens Through-type Terminal Block Shipments by Color % Units Beige 76.83% Blue 7.93% Red 5.82% Light Gray 5.14% Black 2.65% Green/Yellow 1.08% Orange 0.52% Green 0.02% Siemens Data Shipment Period: October 1, 2000 through June 30, 2004

Siemens Terminal Block Color Offering Through-type Terminals Color / Terminal Size 8WA1 8WA2 Beige 1.5 – 240 Not Available Black 2.5, 4, 6 Blue 2.5 – 70 2.5 - 16 Green 2.5 Green / Yellow Light Gray Orange 2.5, 4 Red With colored terminals (in accordance w/DIN VDE 0113 Part1) the connecting level can be included in the colored terminal markings. RED for control circuits w/AC Current BLUE for control circuits with DC current or Neutral conductors. ORANGE for interlock circuits w/AC or DC current which are fed from outside and are live when the main switch is turned off. Green/Yellow through-type terminals for protective conductors (without a link to the mounting rail). Selection

Competitive Terminal Block Series Manufacturer Screw Connection Spring Loaded Connection Siemens 8WA1 8WA2 Entrelec M Series D Series Allen-Bradley 1492-J, 1493-W 1492-L Phoenix Contact UK Series ST Series Square D AB1VV AB1RR WAGO No Offering 280 to 284 Series Weidmueller W Series Z Series Competitive WARNING! Competitive data found in this presentation is based on the product line series identified in this slide.

Competitive Terminal Block Color Offering Screw Connection, Through-type Terminal Color Siemens Entrelec Allen-Bradley Phoenix Contact Square D WAGO Weidmueller Terminal Size Beige 2.5 – 240 2.5 – 95 - N Beige, Dark O 2.5 – 120/150 Black 2.5, 4, 6 4 2.5 - 35 Blue 2.5 - 70 2.5 – 70 1.5 - 240 2.5 - 150 Brown F Gray Gray, Light E Green 2.5 R 70/95 – 120/150 Green/Yellow 150, 240 I Orange 2.5, 4 Red G White Yellow Competitive

Competitive Terminal Block Color Offering Spring Loaded Connection, Through-type Terminal Color Siemens Entrelec Allen-Bradley Phoenix Contact Square D WAGO Weidmueller Terminal Size Beige - Beige, Dark 1.5 - 35 Black 2.5 1.5 – 35 1.5, 2.5, 4 2.5, 4 Blue 2.5 - 16 2.5 – 35 2.5 - 95 Brown Gray 4 – 35 1.5 – 95 Gray, Light Green Orange 2.5 – 10 2.5 – 16 2.5, 4, 6 Red White Yellow Competitive

Siemens Terminal Block Shipments by Terminal Size % Units 4 50.98% 2.5 30.43% 6 7.01% 35 5.52% 16 3.49% 1.5 2.44% 10, 70, 95, 150 & 240 0.13% 70 0.09% 10 0.03% 240 0.01% 95 0.00% 150 Siemens Data Shipment Period: October 1, 2000 through June 30, 2004

Terminal Size Terminal Size 4 Conductor Insulation Conductor Area = 4 mm2 The Maximum Diameter of Round Copper Conductor Which The Terminal is Designed For According to ISO Wire Metric Sizes. Terminal Size = Rated Cross Section = A value of connectable conductor cross section, stated by the manufacturer and to which certain thermal, mechanical, and electrical requirements are referred. (NEMA ICS 4-2000, Page 2) AWG is the abbreviation for “American Wire Gage”. Kcmil = 1000 circular mills 1 cmil = 1 circular mil = surface of a circle having a diameter of 1 mil. 1 mil = 1/1000 inch Resource: References for Terminal Blocks.xls Standard Cross-Sections of Round Copper Conductors Example: Metric ISO (mm2) AWG (kcmil) Metric (mm2) 4 12 3.3 Selection

Siemens Terminal Size Offerings (Through-type) 8WA1 Screw Connection 8WA2 Spring Loaded Connection 1.5 X - 2.5 4 6 10 16 35 70 95 150 240 Selection X = Available

Competitive Terminal Size Offering SCREW CONNECTION, Through-type Terminal Size Siemens Entrelec Allen-Bradley Phoenix Contact Square D WAGO Weidmueller 1.5 X - N 2.5 O 4 6 10 F 16 35 E 50 R 70 I 70/95 95 G 120/150 150 240 Competitive X = Available

Competitive Terminal Size Offering SPRING LOADED CONNECTION, Through-type Terminal Size Siemens Entrelec Allen-Bradley Phoenix Contact Square D WAGO Weidmueller 1.5 - X 2.5 4 6 10 16 35 95 X = Available

Siemens Terminal Block Sales Channels Type Code Description Total Shipments D Distributors 80.13% S Direct Serve O.E.M. 12.12% A SE&A Domestic Internal Account 4.22% AD Domestic Affiliate 2.01% H Industrial 1.03% - ALL Other 0.49% TOTAL 100.00% ALL Other: SP Solution Providers 0.31% K Switchboard Assy 0.15% T Foreign Affiliate 0.02% J System House 0.01% October 1, 2003 through September 13, 2004 Siemens Data

Terminal Block Mounting End Retainer Terminal Blocks Mounting Rail As stated earlier in this presentation the terminal blocks are snapped onto a mounting rails conforming to international standards (EN 50 022-35 or IEC 60 715 TH 35) and secured against sliding by means of end retainers or similar purpose devices. Selection

Mounting Rail Types: 35 mm Standard Rail Types 35 x 7.5 x 1 mm 35 x 15 x 1.5 mm Typical Materials Steel Stainless Steel Aluminum Siemens 8WA Terminal Blocks use These Rails Siemens terminal blocks are snapped onto 35 mm mounting rails conforming to international standards (EN 50 022-35 or IEC 60 715 TH35). The rails can be 1 to 1.5 mm in thickness and have a height of 7.5mm or 15 mm. Selection

Mounting Rail Types: Other Cannot be used with Siemens 8WA Terminal Blocks 15 mm 32 mm Materials: PVC, Steel, Stainless Steel, Aluminum, Copper Selection

Third Party Certifications Certifying Body IEC / CE UL / UR CSA EEx e II Siemens X - Entrelec Allen-Bradley Phoenix Contact Screw: X Spring: 1.5 - 6 Screw: X Spring: No Square D WAGO Weidmueller Selection

Insulation Voltage Rating Solid: 0.5-6 mm2 Finely Stranded 0.5-4 mm2 Siemens Terminal Size Ratings Screw Connection, Through-type, Terminal Size 4 8WA1011-1DG11* Certifying Agency IEC UR CSA Rated Current 32 A 35 A 40 A Insulation Voltage Rating 800 V 600V Wire Range Solid: 0.5-6 mm2 Finely Stranded 0.5-4 mm2 18 – 10 AWG Selection *Screw Connection, Through-type, Terminal Size 4

Competitive Terminal Size Rating Example Screw Connection, Through-type, Terminal Size 4 Certifying Agency Specification Manufacturer Siemens Allen-Bradley Entrelec Phoenix Contact Square D WAGO Weidmueller IEC Rated Current 32 A 34 A N/A Rated Voltage 800 V 750 V Wire Range [a] 0.5 - 4 mm2 4 mm2 0.22 - 4 mm2 1.5 - 6 mm2 UR 35 A 30 A 20 A 600 V 18 - 10 AWG 22 - 10 AWG 24 - 10 AWG 22 - 12 AWG CSA 40 A 25 A 26 - 10 AWG [a] Wire Range for Stranded Wire Competitive Terminal Size = Rated Cross Section = A value of connectable conductor cross section, stated by the manufacturer and to which certain thermal, mechanical, and electrical requirements are referred. (NEMA ICS 4-2000, Page 2)

NO! Trick Question Example Does the Color of a terminal block affect it’s Ratings? Example Catalog No. 8WA1011 Color -1DG11 Beige -1BG11 Blue -1BG21 Red -1BG22 Orange -1BG24 Black -1PG11 Green/Yellow NO! Selection *Screw Connection, Through-type, Terminal Size 4

Terminal Block Density Terminal Block Density is based on the Width of the Terminal Block over a Linear Measurement. The Linear Measurement is usually expressed in the number of pieces per foot or meter. Example: 8WA1011-1DG11 is 6.5 mm Wide. How many terminal blocks can we get into A) one foot and B) one meter. 1 inch = 25.4 mm; 12 inches = 304.8 mm Terminals per Foot = 304.8 / 6.5 = 46.89 = 46 1 meter = 1000 mm Terminals per Meter = 1000 / 6.5 = 153.85 = 153 Selection

Main Competitor Strengths & Weaknesses Strength Weakness Weidmuller Market Leader worldwide and Range Offers no Circuit Breaker in Western Europe Breaker Terminals. Specialist with extensive range Strong in machinery Phoenix Market Leader in Germany Terminal blocks not Specialist with complete range enclosed on both sides. Entrelec Terminal Specialist with broad Terminal blocks not enclosed range enclosed on both sides. Broad Product Lines Allen Bradley Strong Brand Recognition Not focused on small Loyal Customers Products Market Data

Typical Connecting System: Link Rail Link for lower tier Bridge for links Link for upper tier Disconnecting link

Typical Connecting System: Link Rail (Busbar) Assembly 1 2 3

Typical Connecting System: Plug-in Bridge Assembly Test Plugs Plug-in Bridges

Terminal Block Connecting Systems Manufacturer Terminal Connection Inter-Connection Type Screw Spring Loaded Link Rail Link Rail (Busar) Plug-in Bridge Siemens X - ABB / Entrelec Allen-Bradley Phoenix Contact Square D WAGO Weidmueller Competitive X = Available

8WA1: Siemens Accessories, Screw Connection End plate Tab connector, split Small partition Test socket Cover with warning arrow Link for lower tier Bridge for links Link for upper tier Disconnecting link Barrier Tab connector, split Assembly There are many terminal block accessories. Shown are: (Point out on Slide) Don’t spend much time here. The following slides will point out parts w/examples. 15/29

8WA1: Siemens Accessories, Screw Connection Assembly Cover with warning arrow 8WA1821 8WA1822-7TK00 8WA1812 Barrier End plate Small partition End Plate – Used with Through-Type, Two-Tier and Two-Tier LED terminals. Used at the end of a terminal block run where a physical barrier is required to prevent contact with electrical Parts. Small Partition (a.k.a. Separator) – Used with Terminal Sized 2.5 through 35 to provide electrical isolation between adjacent parallel links. Small Partitions do not increase the width of the terminal group and can be fitted after the terminal group is assembles. Cover with Warning Arrow – Assist in the identification of power input terminals and provides an additional physical protection against contact with live conductors. Blank white covers are also available for in-site inscription Barrier – Barriers are yellow in color and extend 5 mm beyond the contour of the terminal block. They are used to provide visual separation between terminal groups and electric al isolation between adjacent parallel link groups. A knockout is provided to allow the use of a neutral busbar when required.

8WA1: Siemens Accessories, Screw Connection Assembly Link for upper tier 8WA1895 Bridge for links 8WA1822-7VH00 Disconnecting link 8WA1865 Link for lower tier 8WA1822-7VH20 Link for Lower Tier – Available for the common connection of 2, 3, & 10 terminals. Links are screwed into the terminals from the top and enable up to 10 terminals to be connected. Link for Upper Tier – Through-Type Tw0-Tier terminals can be linked in both the upper and lower tiers. The upper tier and the lower tier of the 2-pole terminal remain isolated even when the links are used on the lower tier. This makes it possible for two different potentials to be used on the same terminal. Bridge for Link Rail – Link bridges allow two or more link rails to be physically connected to form a c continuous path. Disconnecting Link Bridge – Allows two or more link rails to be physically disconnect without removal of the link assembly.

8WA1: Siemens Accessories, Screw Connection Tab connector, split Tab connector, split Test socket 8WA1812 8WA741 8WA1854 Assembly Test Socket – Test sockets can be fitted to Terminal Sizes 2.5, 4 & 6. The test socket allows the use of instruments with 2.3 mm diameter test plugs. 2.3 mm diameter test plugs are also available for customizing instrument leads. Tab Connector, Split – Allows a conductor to be affixed to the connector and inserted into the terminal wire entry funnel. Solder Tag – Allows a conductor to be soldered to the tag and inserted into the terminal wire entry funnel.

Siemens 8WA Terminal Block SWOT Analysis Price Aggressive Sell in Units vs. Standard Pack Terminals Enclosed on Both Sides Symmetrical Insta Terminal 3 Functionality saves space Standardize Labeling Accessories Need More Exposure Sales Engineers Must Ask For Terminal block business Incomplete Product Range Amp Range Too Low for Fuse Terminals Labeling, Marking Insulation Displacement Terminal Samples Fuse Terminals Training Strong Competitively Held Installed Base Price Driven Market Full Line Competitive Market STRENGTH WEAKNESS OPPORTUNITIES THREATS Siemens Data

8WA Terminal Block Price Position Low Price Limited Full Line High Price SIEMENS WEIDMULLER ENTRELEC PHOENIX ALLEN BRADLEY WAGO Market Data

Terminal Block Buyer Habits Key Success Factors Market 98/99 04/05 Product Quality / Reliability 1 3 Price Delivery Time 2 Sales / Distribution Channels 4 Pre-Order Support 5 User / Consultant Specifications 8 7 Product Design / Technology Complete Product Line 9 After Sale Service 6 Legend: Ranked 1 to 9 (1 = most important) Market Data

Mission Control 2 CD Terminal Blocks Display Panel Literature Display Board Terminal Block Equivalents ISO vs. AWG Wire Sizes.xls MC2 04 Competitive Data – Display Panel.xls Literature Terminal Block Reference Sheet Terminal Block Bible Chapter 15, Controls Catalog 8WA1 -8WA2 Brochure Presentations All Abouts Competitive Photos Resources

Industrial Controls Catalog Resources - Catalogs Industrial Controls Catalog Item # CPPC-06000-0803   There is currently one catalog for Terminal Blocks. It is the Industrial Control Product Catalog and Terminal Blocks are found in Section 15. (SEA Order No. CPPC-06000-0803) Resources Section 15

Resources – The Terminal Block Bible Only Available on SiteScape For 8WA1, 8WA2 Terminal Blocks & Accessories Contains Cross Reference Contains List Pricing, OMNIS Description, Old & New Item Classes, Discount Code, Stock Code, and Catalog Page Numbers Catalog Page Numbers for the Industrial Controls Catalog: December 2000 August 2003 A resource is the Terminal Block Bible found on SiteScape. Read bullets in slide Resources

8WA1: All About Read bullets in slide A Quick Guide for the Uninformed or Forgetful Available on SiteScape Includes Design Product Range Offering and Their Use Prime Features Accessories and Their Use Selected Selection Criteria for Through-Type Terminals. Resources Read bullets in slide

Resources – Literature @ Banta E20001-A0110-P305-X-7600 GCCM-P305X-1101 If you don’t like hauling around the Industrial Controls catalog you might want to consider the 8WA1 & 8WA2 Product Selection Brochure. It is a multi-page document that does a very adequate job in laying out Siemens terminal block offering. It is so packed with information that on could make a presentation off of it. Resources

Resources – Terminal Blocks on SiteScape Terminal Blocks - General Price List – The Terminal Block Bible Literature Availability Siemens Terminal Block Comparison; 8WA1 vs. 8WA2 Presentations Certificates of Conformity Catalog Pages from the 2004 Industrial Controls Catalog Resources