Innovation … taking shape An intelligent integration of innovative technology, systems and planning. The Spirit of Innovation... …everything we do today and what we plan for tomorrow.

Our Mission: To build the world’s best, high value moulds through the integration of technically superior engineering, manufacturing and planning systems.

We are guided by ISO 9001 procedural standards.

Fully integrated system of automated treatment of information (includes planning,production and quality) CUSTOMER IMOLD ONSITE PRODUCTIONDIMENSIONAL CONTROL ENGINNERING (CAD/CAM/CAE ) DESIGN

Flatness and parallelism < 0,01mm Clamping force N Indexing accuracy 4X 90º, < 0,01mm Positioning and repetitive accuracy 0,002mm

ENGINEERING AND DESIGN 3D TECHNOLOGY. Less risk of components conflict. Automatic 2D drawings. Automatic components drawings

ENGINEERING AND DESIGN 3D TECHNOLOGY

PACKAGING

CAE – Computer Aided Engineering. Rheological simulation. Thermal evaluation. Part warpage. Fiber direction Reports are produced by experienced and qualified people

Filling Analysis Pressure distribution in cavity Temperature at flow front Shear stress and shear rate in material Frozen layer fraction Clamp force Weld lines Optimization of processing conditions to a certain application Air traps (predictable location) Optimization of feed system layout Optimization of gate(s) location

Cooling Analysis Cooling conditions –Cooling time –Circuit flow rate Circuit coolant temperature Time to cool –Part –Runners Temperature distribution –Part –Runners Cooling layout optimization

Warpage Analysis Visualization of deformed part Total deformation Values of deformation in x, y and z directions Evaluation of causes of warpage –Deflection, differential cooling –Deflection, differential shrinkage –Deflection, orientation effects

STANDARDIZATION All the single components will be standardized if there is a minimum chance to do it. The bottom line - cost effective mould investment, precision and productivity.

STANDARDIZATION

INTERCHANGEABILITY Every single component will have a reference and will be produced within a given tolerance. The bottom line - Good identification, total interchange ability and quick assistance.

MEASURING REPORT OF INSERTS AND CAVITIES

- CMM PART PROGRAMS FOR INSPECTION OF PRODUCED PARTS, IN A WIDE RANGE OF LANGUAGES - DEVELOPMENT OF SPC SOFTWARE

Our moulds are designed using the highest level engineering and manufacturing techniques, with guide bushes totally self lubricating for ejector plates AN EXCELLENT MOLD

TRYOUT REPORT

HOTRUNNERS SYNVENTIVE ( former KONA, EUROTOOL AND DYNISCO ) MOLDMASTERS HUSKY EWIKON GUNTER INCOE DME PSG YUDO … among others

COMPONENTS DMS DME HASCO RABOURDIN STRACK NORMA FIBRO … among others

ADITIONAL SERVICES Mechanical analyses Metal coating Stereolitography Prototypes Heat treatment High quality grinding services Jig boring Texture

HSM pallets RPM RPM 1000x600MM HIGH PRECISION EQUIPMENT

CHARMILLES ROBOT 54 electrodes 4 pallets 1000X600 HIGH PRECISION EQUIPMENT

SOFTWARE TOP MOLD MOLDFLOW MASTER CAM WORK NC PROPIETATRY SOFTWARE HP PLOTTER DJ500

Equipments TypeReferenceYearTravel XYZControlToolsRPM Milling M. Center Mikron VCE x 508 x 550HAAS Milling M. Center Mikron VCP x 600 x 550H Milling M. Center Mikron HSM x 450 x 350H robot with 7 palletes Milling M. Center Huron K2 x x 800 x 500Siemens Milling M. Center Huron K x x 800 x 500Siemens Surface Grinding Surf. Grinding Favretto x 600 x 550 Surface Grinding Un. Surf. Grinding Jones & Shipman x 125 x 425 Spotting Press Millutensil Spotting Press x 1000 Die Sinking EDM Charmilles Rob. 55P x 400 x 450CharmillesEquip. QCRI Robot (4 pallets and 54 electrodes) 3D CMM COORD x 600 x 450Charmilles Crane 5 Ton 2001 Crane 8 Ton 2001