Fuel Gas Conditioning Systems
Wide Variety
From Pipeline
To Turbine
Cleaning Stages –Knockout –Fine Filtration –Last Chance Filter Pressure Reduction Flow Metering Heating From the Pipeline to the Turbine
Fuel Gas Specifics Leaves the Pipe Line 700 – 1000 psig 7 lb/ mmSCF °F Aerosols and Particulate Enters the Turbine psig 7 lb/ mmSCF Up to 350 °F Free from Aerosols and Particulate
Fuel Gas Composition Sweet: –Typical Natural Gas –Does not contain significant amounts of H 2 S or CO 2 Sour: –High H 2 S Content –Highly Corrosive –NACE Typical Fuel Gas Composition ComponentMol % Methane Ethane2.45 Propane0.506 N-Butane0.1 I-Butane0.11 N-Pentane0.022 I-Pentane0.036 Neo-Pentane0.0 Hexane Oxygen0.0 Carbon Dioxide0.853 Nitrogen0.356 Maximum Total Sulfur 0.0
Knockout (Scrubber) Primary Filtration Gross Liquid and/or Solid Removal Mechanical Separation –Vanes – impingement –Multi Cyclones – centrifugal force
Knockout Accessories Drain Tank Level Indicator Level Switches Automatic Drain Valve Relief Valve Pressure Gage Differential Pressure
Pressure Reduction Sliding Stem Valves with Positioners Reduces the pressure of the gas from psi to psi Protects Turbine Improves Turbine Efficiency
Fine Filtration Filter Separators –99% 0.5 – 3 micron Coalescer –99.98% of.3 μm Solids and Liquids Dual Filters < 3 psi Drop Clean
Filter Accessories Ladder and Platform Isolation Valves Level Indicator Level Switches Automatic Drain Valve Relief Valve Pressure Gage Differential Pressure
Performance Heater Shell and Tube Heat Exchanger –100% of Gas Flow –Heats Gas to ~350 ° Boiler Feed Water Controlled by Throttling Water Discharge
Start-Up Heater Electric Heater –~25% of Gas Flow –50 F Temperature Rise 50 F Above Dew Point SCR or Step Control
Water Bath Heater Gas Fired Heater –100% of Gas Flow –Heats Gas to ~180 ° U-Bend Controlled by Throttling Gas Flow/Bypass
Detection Tank Mechanical Separator – Multi-Cyclone Capture Water from Heat Exchanger Leak Instruments –Level Switches –Level Gages –Level Transmitters
Flow Metering Custody Transfer –Not Clark-Reliance Individual Turbine Flow Measurement Orifice Meter
Last Chance Filter Final Stage of Protection for Turbine Coalescing Filter 99.98% Removal of.3 μm particles Level Instruments Manual Drain Differential Pressure
Sales Opportunity - Filtration Filter Vessels – Anderson Product –AMCS –AVGS –ACF Elements Aftermarket
Sales Opportunity - Instrumentation Jerguson –Level Gages –Mag Gages –Level Switches Other –Pressure Gages –Differential Pressure –Temperature Gages
SIEMENS – EVANDER ANDREWS Scope –Vane Separator –Coalescer –Drain Tank –Level Controls –Piping –Valves –Junction Box
CALPINE – OTAY MESA Scope –Electric Startup Heater with SCR Control Panel –Performance Heat Exchanger Vane Separator Coalescing Filter Piping Valves Drain Tank
JANTESA – SANTA ROSA Scope –Unit Skids –Electric Heater –Heat Exchanger –Coalescing Filters –Automatic Valves –Piping –Junction Box
UE – TRACY STATION Scope –Vane Separator –Pressure Reducing Valves –Flow Measurement –Piping and Valves –Water Bath Heater ETI
UE – NRG – CEDAR BAYOU Performance Heaters Startup Heaters with SCR Control Panels Coalescing Filters Multi-Cyclones Instrumentation
Conclusion Fuel Gas Filtration equipment controls –Temperature –Pressure –Contaminant A variety of setups are used to manage a variety of situations