TP4-ENERSOL-TD/PV double function Worm Screw Mechanism Mounting Instructions

Pre-mounted parts 1. Water outlet manifold pre-insulated on brackets and u-shaped rail. 2. TP4 Solar Panels TD 3. with straight coupling to water outlet manifold 4. and angled coupling on to water inlet manifold 5. worm crew mechanism 6. Water inlet manifold pre-insulated on brackets and U-shaped rail. 7. 12V motor with fixture pre-mounted bracket 5 7 6 4 2 3 1

Mounting basement The outlet manifold (1) and brackets are premounted onto the U-shaped fixing rails of dimension 28x19 mm and leveled horizontally to the rail with welded on fixtures and double endless screws. The inlet manifold (2) and the twin-pipe mounting brackets are fixed to the rail by square nuts and endless screws and leveled vertically by welded fixture and endless screws. The U-shaped rails can be fitted on to wooden beams, on to steel hollow beams, on to concrete beams and even onto primary base of fixing rail construction. 1 6

Mount Panel Connections Before connecting the panels to the inlet and outlet water manifolds using the Tectite Click couplings you must first mark the insertion length on the brass pipe using the tectite insertion tools or similar tool in order to obtain a strong and tight connection.

Use Insertion Tool Push the insertion marking tool onto the end of the pipe

Mark insertion length Use a waterproof marking pen to set off the required insertion length.

Insertion length Remove the marking tool and check that set off is visible all around.

Fit click coupling Straight couplings should be fitted into the outlet side of the solar panel

Fit click coupling Click couplings are fitted by pushing the couplings onto the end of pipe.

Fit click coupling Make sure that pipe has been inserted all way until the mark.

Fit click coupling Repeat the marking procedure on the water inlet side of the panel.

Fit click coupling Check the correct marking all around the pipe

Fit click coupling Angled couplings should be fitted into the inlet side of the solar panel

Fit click coupling Make sure that pipe has been inserted all way until the mark.

Mark Manifold Outlets Use insertion tool and marks the final insert position on the water manifolds

Connect to Manifold Straight couplings are fitted to the water outlet manifold

Connect to Manifold Angled couplings are fitted to the water inlet manifold

Panel connection Panels are fitted to the manifolds by starting at one end.

Panel connection Next panel should be fitted to the opposite side.

Panel connection The rest of the panels can now be fitted in between.

Panel connection All panels fitted

Detail Inlet Manifold Both manifolds are completely mounted before delivery. Detail of terminal switches

Detail Inlet Manifold Both manifolds are completely mounted before delivery. Detail of worm screw rotation device

Detail Inlet Manifold Both manifolds are completely mounted before delivery. Detail of motor fixtures

Detail Inlet Manifold Both manifolds are completely mounted before delivery. Detail of worm gear in final position

Detail Inlet Manifold Both manifolds are completely mounted before delivery. Detail of motor fixtures

Detail Inlet Manifold Both manifolds are completely mounted before delivery. Placing motor into fixtures

Detail Inlet Manifold Both manifolds are completely mounted before delivery. Connecting fixing brackets

Detail Inlet Manifold Both manifolds are completely mounted before delivery. Motor fixture in final position

Detail Inlet Manifold Both manifolds are completely mounted before delivery. Prepared for panel mounting

Detail Inlet Manifold Panels mounted onto inlet manifold and worm screw

Detail Inlet Manifold Mounting completed

TP4-ENERSOL TD/PV Front side

TP4-ENERSOL TD/PV Motor side

TP4-ENERSOL TD/PV Outlet Side

TP4-ENERSOL TD/PV Inlet Side

Mounting of solar sensor Solar sensors should be mounted on the outlet side avoiding the worm gear mechanism. Sensors mounted on the distance plate are fixed to the panel by existing screws. Sensors are prewired 0,3 m. to the connection box Electrical connection box must be attached to the water outlet pipe.

Mounting of solar sensor Electrical connection box has two prewired 4-lead cables and connectors. The blended 8-lead wire (not included) from the sensors to the solar tracker has to be connected in the box.

Wiring of solar sensor Prewired 4-lead connectors are color sensitive.

Wiring of solar sensor All wiring connections has to be done according to colors or numeric values of the cables in correspondence to default connection diagram.

Wiring of solar sensor After completing all wiring connections replace top cover and turn the box slightly 5-10’ downwards

Wiring of motor & rpm sensor 12VDC Motor is equipped with a 2-lead 2,5 mm wire prewired to connection box. On front of the motor is a rotation sensor attached with a 4-lead 0,5mm wire which is also prewired to the connection box.

Wiring of motor & rpm sensor The motor wire extension from the connection box to the solar tracker should be of sufficient size to avoid voltage failure (8Amp/12V) The sensor wire extension from the connection box to the solar tracker is color sensitive and must be connected accordingly to default diagram

Wiring of motor & rpm sensor After completing all wiring connections replace top cover and turn the box slightly 5-10’ downwards

Wiring of terminal sensors

Wiring of completed