Chris Cooper Regional Sales Manager Southeast & Southwest Territories Bosch Rexroth SERCOS III Automation Solutions & Applications Bosch Rexroth SERCOS III Automation Solutions & Applications

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. 2 Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF Agenda- Automation Solutions & Applications  Introduction to Bosch Rexroth  Automation Solutions  De-centralized Drives  High Performance Controls  SERCOS III Ethernet Based System Architectures  SERCOS III Application Examples

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. 3 Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF Bosch Rexroth in the Americas

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. 4 Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF The Company – The Technology Areas Everything from one source – specialized and integrated Components, modules, systems, as well as services and engineering services in the areas Hydraulics Electric drives and controls Service Linear and assembly technologiesPneumatics

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. 5 Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF The Company – The Markets  Food and Packaging  Cutting and forming machine tools  Automotive industry  Printing and converting  Assembly/handling  Logging industry  Rubber and injection- molding machines  Tunnel and mining industry  Civil engineering  Entertainment  Offshore technology  Shipbuilding  Maritime applications... and much more Rexroth services are used worldwide in nearly all industries ,000 Customers worldwide!

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. 6 Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF Rexroth Automation House

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. 7 Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF IndraDrive TM The new drive generation for all applications  Worldwide first provider of servo- and frequency converter on one platform  SERCOS II & III Interfaces Open architecture connectivity  Drive-integrated safety technology for safe stop and safe motion (certified acc. to EN 954-1, safety category 3)  Single- and multi-axes Motion Logic acc. to IEC and PLCopen  Scalable power, functionality and performance for best application fit  Fast and easy start-up assistant incl. automatic motor identification and auto-tuning Drives and motors

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. 8 Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF IndraDyn Next generation of motors  IndraDyn S Synchronous servo motors up to 240 Nm  IndraDyn A Asynchronous servo motors up to 100 kW  IndraDyn L Synchronous linear motors up to N  IndraDyn T Synchronous torque motors up to Nm  IndraDyn H Synchronous high-speed motors up to min -1  Planetary gearboxes Drives and motors

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. 9 Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF IndraControl V Controls and HMI  Controller based terminals From text displays up to graphical touch screen  Windows CE Embedded based terminals Visualization and PLC runtime in one device  Standard industrial PC’s Cost-effective solutions by standardised PC hardware  High-end industrial PC’s For highest demands in industrial environment  Complete PC-based operator terminals Visualization and PLC control in one device  Visualization software Useable on different platforms (Win XP, CE, Web )  Accessories Machine operator panels, keyboards, … Controls and HMI

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. 10 Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF IndraControl L Controls and HMI  IndraControl L The most compact embedded control with Ethernet, SERCOS II, III and PROFIBUS interfaces in their class  Rexroth Inline The flexible I/O portfolio for cabinet installation with degree of protection IP20  Rexroth Fieldline The rugged I/O technique for field installation with degree of protection IP67  Scalable in power and functionality  Modular and flexible with many open communication standards  Fast and tool-less installation Controls and HMI

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. 11 Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF IndraLogic The uniform and open PLC solution  Uniform PLC runtime for all Rexroth systems: Motion Control, CNC and PLC system solutions  Scalable in performance and control platform:  Drive-based for drive-based applications with integrated motion-logic  Controller-based based on IndraControl L and direct connection of the I/O portfolio Rexroth Inline  PC-based combined with integrated Visualization based on IndraControl V  Programming according to IEC  Common PLCopen library with standardised motion functions  Complete engineering with IndraWorks PLC

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. 12 Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF IndraMotion MLC Motion-Logic Controller-based  Motion Control, PLC logic and technologies integrated in one innovative system architecture  High precision for synchronised multi-axes applications  Fully multitasking PLC logic according to IEC  Compact control design based on the new hardware platform IndraControl L  Virtual and real masters for synchronisation of up to 16 axes  Functional enhancement via  User libraries  Additional technology packages such like high-speed cams, flying sheer, …  Standardised PLCopen and enhanced motion functions Motion control and CNC Controller-basedController-based

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. 13 Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF IndraMotion MLP* Motion-Logic PC-based  Motion-Logic, technologies and Visualization in one PC-based system architecture  High-precision for synchronised multi-axes applications  Fully multitasking PLC logic according to IEC  Compact control design on new hardware platform IndraControl V  Virtual and real masters for real-time synchronisation  Functional enhancement via  User libraries  Additional technology packages such like high-speed cams, flying sheer, …  Standardised PLCopen and enhanced motion functions Motion control and CNC PC-basedPC-based * in preparation

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. 14 Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF Architectures Economic solution for low to medium demands  up to 8 axes MLD Motion Logic Drive-basedMLC Motion Logic Controller-basedMLP Motion Logic PC-based Uniform engineering for motion, logic, HMI and drives with IndraWorks Open standards and uniform PLC platform acc. to IEC Uniform system bus for motion, drives, safety and I/O‘s: SERCOS III MLD Drives I/OI/O HMI MLC Drives I/OI/O HMI Drives I/OI/O HMI MLP Motion Logic WEB, MES, ERP Uniform general technology functions and program templates Standard solution for medium to high demands  up to 64 axes High integrated solution for medium demands  up to 32 axes Drives I/OI/O HMI Motion Logic WEB, MES, ERP

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. 15 Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF Architectures Economic solution for low to medium demands  up to 8 axes MLD Motion Logic Drive-basedMLC Motion Logic Controller-basedMLP Motion Logic PC-based Uniform engineering for motion, logic, HMI and drives with IndraWorks Open standards and uniform PLC platform acc. to IEC Uniform system bus for motion, drives, safety and I/O‘s: SERCOS III MLD Drives I/OI/O HMI MLC Drives I/OI/O HMI Drives I/OI/O HMI MLP Motion Logic WEB, MES, ERP Uniform general technology functions and program templates Standard solution for medium to high demands  up to 64 axes High integrated solution for medium demands  up to 32 axes Drives I/OI/O HMI Motion Logic WEB, MES, ERP

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. 16 Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF Line-Controller with fieldbus (optional) Sercos-III CCD Master MASTER Programming and Parametrizing of all drives and I/O´s with IndraWorks w/o changing the socket Ethernet TCP/IP SLAVE 1SLAVE N FKM- Sercos-III Sercos III Ethernet based MLD Systems - Motion Logic Drive-based Sercos-III Ethernet Master with Sercos-III Slave´s HMI PLC in Drive Sercos-III I/O´s Switch

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. 17 Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF Application Example #1 BVK1300 HFFS Machine Cross seal Foil Feed Lug Chain Rotary knife Transport Fin Seal 6

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. 18 Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF A3 Cross Seal A4 Rotary knife A5 Transport A6 Fin seal A1 Lug Chain PLCBasicAdvanced MLD-Master Basic I/OsReference switch 1 Probe Input 2 Inputs 1 PLS Output 3 Outputs Reference switch Operating mode electronic motion profile Linear profile Cross seal profile Non linear profile Linear profile SIII WinCE - Visualisation PLC Network variables A2 Foil feed Application Example #1 BVK1300 HFFS Machine

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. 19 Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF  High Speed handling of many Products per minute Depending on the product size and the machine design, the throughput requirements can be anywhere from 5 to 2000 products per minute (250 to 500 typically)  Registration Accurate and high speed registration must be performed in order to align package labeling  ELS (Electronic Line Shafting) functionality Reduces mechanical components on the machine and significantly reduces setup and product change-over time  Electronic Camming allows for different knife profiles to be executed based on the product length & height  Lock-on, Lock-off cam profiles to achieve “No-product= No- wrap” functionality Servo Requirements for a HFFS machine

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. 20 Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF Architectures Economic solution for low to medium demands  up to 8 axes MLD Motion Logic Drive-basedMLC Motion Logic Controller-basedMLP Motion Logic PC-based Uniform engineering for motion, logic, HMI and drives with IndraWorks Open standards and uniform PLC platform acc. to IEC Uniform system bus for motion, drives, safety and I/O‘s: SERCOS III MLD Drives I/OI/O HMI MLC Drives I/OI/O HMI Drives I/OI/O HMI MLP Motion Logic WEB, MES, ERP Uniform general technology functions and program templates Standard solution for medium to high demands  up to 64 axes High integrated solution for medium demands  up to 32 axes Drives I/OI/O HMI Motion Logic WEB, MES, ERP

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. 21 Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF  Multi axis kinematic up to 8 axis  Over 100 kinematic transformations  Easy kinematic configuration  Zero offset, Override, Teach-In, …  Adaptive belt tracking (4 belts)  Easy integration of vision systems  Customer-defined kinematics Application Example #2 Robotics

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. 22 Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF Axis Application Example #2 Robotics

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. 23 Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF Application Example #2 Robotics Highlights:  Hardware: MLC V03  7X SERCOS III Indradrive (2 ms SERCOS time)  Camera interface via Ethernet TCP/IP  HMI interface via Ethernet OPC  Belt synchron (Infeed and Outfeed belt)  Delta kinematics Transformation

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. 24 Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF IndraWorks Framework for all Rexroth System Solutions  Software tools for all engineering tasks included  Ergonomic, Windows conform graphical user interface  Wizards for configuration and parameter setup  Transparent project navigation with functional arrangement of device objects  Comfortable programming editors according to IEC and DIN 66025/RS247  Guaranteed future by the latest.net based system architecture  Openness by support of standardized software interfaces Engineering

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. 25 Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF SERCOS III – The Next Generation Rexroth System Products with SERCOS III IndraMotion MLC Inline Block I/O Inline Bus coupler IndraMotion MLD IndraControl L Option module (Master) IndraControl L15 (Slave) IndraDrive IndraMotion MLP BDC Pneumatic Valve Manifold IAC-R Control Valve with integrated hydraulic axis control IndraControl L45 IndraControl L65 IndraControl VEP HNC100 Hydraulic Axis control

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. 26 Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF IndraMotion ONE System bus for Motion, Drives, Safety & I/O! IndraMotion MLC Inline Block I/O Inline Bus coupler IndraMotion MLD IndraControl L Option Module (Master) IndraControl L15 (Slave) IndraDrive IndraMotion MLP BDC Pneumatic-Ventilinsel IAC-R Regelventil mit integriertem Hydraulic- Achsregler HNC100 Hydraulic-Control IndraControl L45 IndraControl L65 IndraControl VEP

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. 27 Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF Partial list of Rexroth SERCOS III Customers Robot control, Germany More than 100 customers in more than 20 countries Packaging machine, Italy Injection molding machine, Canada Press systems, Canada Board turner in saw mill, Canada System integrator, Canada Automation systems, Canada Pull nose box loader, Norway Conversion presses, Germany Tubular bag machine, USA/Germany Tea bag machines, Germany Grinding machine, Japan Packaging machine Packaging machine, Germany Pipe production machine, Germany Roll forming machines, Belgium Packaging machine Production of wheel hub motor „Active Wheel“ Switzerland Distributor, Automation Switzerland Die and device bonding France/Sweden Packaging machine, USA Engineering, USA

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. 28 Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF SERCOS III and Industrial Ethernet Reference customers (Rovema)  Flow wrapper VPL260  PC based control architecture  ROVEMA  with SERCOS III-Master (from AUTOMATA)  IndraDrive drives with SERCOS III  SERCOS III I/Os  presented at Interpack 2008

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. 29 Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF SERCOS III and Industrial Ethernet Reference customers (JTEKT)  Standard Grinding Machine  SERCANS III PCI card  IndraDrive Cs  IndraDyn Motors  IMTS, Chicago, September 2008  New Generation of High-End Grinding Machine  SERCANS III PCI board  IndraDrive M  Cross Communication & I/Os  IndraDyn Motors

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. 30 Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF Examples of SERCOS III Applications Printing MachinesPackaging MachinesPlastic Injection Molding High Speed MillingCrank Shaft Grinding Test Stands ProfilersRoll Feeds Presses

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. 31 Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF For More Information, Contact:  Dan Throne, National Sales Manager – Hoffman Estates   Scott Hibbard, VP of Technology – Hoffman Estates 