CONVENTIONAL ELECTRICAL TDR DESIGN Randy Wielgos March 22, 2012 ILC CFS Baseline Technical Review.

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Presentation transcript:

CONVENTIONAL ELECTRICAL TDR DESIGN Randy Wielgos March 22, 2012 ILC CFS Baseline Technical Review

Criteria uploaded to EDMS Used Consultant for Concept Design & Independent Costing of specific WBS Need to Adjust Cost/Design with Recent and Pending Changes for TDR Electrical is Following behind Civil and Mechanical for Final Cost Estimates Electrical System Design 2 Americas Region Electrical ILC CFS Baseline Technical Review March 22, 2012

Electrical Design and Cost Estimating Basis of Design Klystron Cluster Full Power Beam Operation Americas Region Standard Voltages Conventional Facilities Development of Loads Mechanical & Electrical Coordination Determination of Load Characteristics Engineering Drawings & Specifications for Estimating 3 Americas Region Electrical ILC CFS Baseline Technical Review March 22, 2012

SCOPE: Conventional Electrical scope includes High Voltage and Low Voltage Electrical Transmission and Distribution on the surface and in the tunnel Estimating and Costing Follows the RDR WBS system 4 Americas Region Electrical ILC CFS Baseline Technical Review March 22, 2012

Electrical System Diagram 345 kV Supply T 345 – 34.5 kV Transformers 34.5 kV Switchgear Distribution 34.5 kV Switchgear Distribution 34.5 kV Switchgear Distribution T 345 – 69 kV Transformers 69 kV Switchgear T 69 – 34.5 kV Transformers 34.5 kV Switchgear Distribution T 69 – 34.5 kV Transformers 34.5 kV Switchgear Distribution 34.5 kV Switchgear Distribution 5 Americas Region Electrical ILC CFS Baseline Technical Review March 22, 2012

Electrical System Diagram 6 Americas Region Electrical ILC CFS Baseline Technical Review March 22, 2012

Electrical System Tunnel Distribution Conventional Power Distribution for KCS Each 35kV/480V unit substation feeds nine 480V panel boards Distance between shafts is approximately 2.1km, and distance from the unit substation to the furthest panel board is approximately 1km. Distance between 480V panel boards is approximately 232m. 7 Americas Region Electrical ILC CFS Baseline Technical Review March 22, 2012

Electrical System Klystron Distribution Conventional Power Distribution for KCS Klystron RF Units RF Units are Grouped in Surface Buildings Each 35kV/480V unit substation feeds 480V MCC’s. Medium Voltage (MV) cables from the Central Region are connected to electrical substations at the surface of each shaft for local power distribution. 8 Americas Region Electrical ILC CFS Baseline Technical Review March 22, 2012

Electrical System Cryo Plant Distribution Cryo Plants Located in Surface Buildings Medium Voltage (MV) cables from the Central Region are connected to electrical substations at the surface of each shaft for local power distribution. 35kV switchgear feeds Transformers and 480V MCC’s. 9 Americas Region Electrical ILC CFS Baseline Technical Review March 22, 2012

Low Voltage Power Distribution at Shafts and Tunnels 35kV Switchgear at each shaft will dual feed unit substations at the base and surface of each shaft with 34.5kV/480V transformers. The unit substation will feed a main 480V distribution panel which will subfeed 480V panel boards in the tunnel or surface buildings. 480V to 120V/208V step-down transformers will connect to the 480V panel boards locally for low voltage power needs. 10 Americas Region Electrical ILC CFS Baseline Technical Review March 22, 2012

Emergency/Standby Power Systems Fire detection and alarm systems. Exit sign illumination. Emergency lighting. Elevator car lighting. Fire Command Station lighting. Two-way fire department communication systems. Elevators, elevator equipment, and elevator machine room/controller cooling. Air handling systems for the tunnels and elevator lobbies. Lighting for HVAC mechanical equipment rooms. o Cranes, Sump/Lift Pumps. Ref: Hughes Associates - Life Safety/Fire Protection Code Analysis o Project Requirement 11 Americas Region Electrical ILC CFS Baseline Technical Review March 22, 2012

EMERGENCY POWER DISTRIBUTION 12 Americas Region Electrical ILC CFS Baseline Technical Review March 22, 2012

CHANGES TO DESIGN SINCE RDR Changes since RDREstimated Electrical Cost Impact Single TunnelSignificant KCSSignificant 3.2 Km DRMinor CR integration (e+ undulator)Minor Reduced bunch/Low powerModerate VE (high RF water delta T)Minor VE (removal of chilled water)Minor 13 Americas Region Electrical ILC CFS Baseline Technical Review March 22, 2012

Load Table progress – Basis for current Concept design 14 Americas Region Electrical ILC CFS Baseline Technical Review March 22, 2012

LOAD TABLES - Electrical 15 Americas Region Electrical ILC CFS Baseline Technical Review March 22, 2012

16 Americas Region Electrical ILC CFS Baseline Technical Review March 22, 2012 LOAD TABLES - Electrical

Electrical Cost Estimates Parsons Bottoms Up Estimate Mid 2011 Base Year RAW Numbers – “Brick & Mortar” KCS - Full Power Criteria Adjustments to be made for Final Estimate: Design Changes Add Systems for Complete WBS Baseline Reference Change 17 Americas Region Electrical ILC CFS Baseline Technical Review March 22, 2012

Parsons Design Basis Current Design Basis 18 Americas Region Electrical ILC CFS Baseline Technical Review March 22, 2012

PARSONS’s MECH COST EXCEL Separate cost by Area systems Add missing wbs Adjust IR water plant cost Adjust Ventilation cost Add laser rooms Add Fire suppression etc Scale per new load/criteria Adjust cost to low power ADJUSTED MECH COST EXCEL PARSONS’s ELEC COST EXCEL ADJUSTED ELEC COST EXCEL CIVILCOST EXCEL OVERALL CFS COST EXCEL (AMERICAs) GERRY DUGAN’s EXCEL FILE (ICET CEM) LINK or INPUT ? Add EDMS references Add other mandatory input Risk Basis (high & low %) ADJUSTMENT TO FINAL NUMBERS 19 Americas Region Electrical ILC CFS Baseline Technical Review March 22, 2012

Electrical Load Distribution by Shaft 20 PXA-0 PMB-0 PMC-0 PM-7 PM+7 PM-8 PM+8 PM-9 PM+9 PM-11 PM-10 PM-12 PM-11 PM+12 PM Americas Region Electrical ILC CFS Baseline Technical Review March 22, 2012

21 Americas Region Electrical ILC CFS Baseline Technical Review March 22, 2012

Questions? 23 Americas Region Electrical ILC CFS Baseline Technical Review March 22, 2012

Additional Information 24 Americas Region Electrical ILC CFS Baseline Technical Review March 22, 2012

25 Americas Region Electrical ILC CFS Baseline Technical Review March 22, 2012

Power System Configuration - KCS kV/69kV/34.5kV One Line Diagram Americas Region Conventional Electrical System Design Summary March 21, 2012