Superconductor Stability CERN Accelerator School Superconductivity for Accelerators Erice, April 25 th – May 4 th, 2013

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Presentation transcript:

Superconductor Stability CERN Accelerator School Superconductivity for Accelerators Erice, April 25 th – May 4 th, 2013

Plan of the lecture Training and degradation Perturbation spectrum overview Heat balance Stabilization strategies and criteria A summary and more complex topics focus on LTS magnets adiabatic, or helium cooled

Plan of the lecture Training and degradation Perturbation spectrum overview Heat balance Stabilization strategies and criteria A summary and more complex topics

Training… Superconducting solenoids built from NbZr and Nb 3 Sn in the early 60 ’ s quenched much below the rated current … … the quench current increased gradually quench after quench: training M.A.R. LeBlanc, Phys. Rev., 124, 1423, NbZr solenoid Chester, 1967 P.F. Chester, Rep. Prog. Phys., XXX, II, 561, 1967.

… and degradation NbZr solenoid vs. wire Chester, 1967 I c of NbZr wire I max reached in NbZr solenoid … but did not quite reach the expected maximum current for the superconducting wire ! This was initially explained as a local damage of the wire: degradation, a very misleading name. All this had to do with stability P.F. Chester, Rep. Prog. Phys., XXX, II, 561, 1967.

Training today Training of an model Nb 3 Sn 11 T dipole for the LHC upgrade in liquid and superfluid helium Still, training may be necessary to reach nominal operating current Short sample limit is not reached, even after a long training sequence stability is (still) important ! 11 T field in the dipole bore Courtesy of G. Chlachidze, Fermilab, April 2013, unpublished

Dealing with early instabilities “Those tiny, primitive magnets were, of course, terribly unstable […] One had to have faith to believe that these erratic toys of the low temperature physicist would ever be of any consequence as large engineered devices” (J. Hulm, ASC 1982) W.B. Sampson, Proc. Int. Symp. Mag. Tech., SLAC, , 1965

A Woodstock for SC accelerator magnets A six weeks summer study organized and hosted by BNL in 1968 The crème de la crème addressed material and engineering issues of superconducting accelerators, among them: Stability, training and degradation Flux-jumps in composite superconductors Twisting of multi-filamentary wires and cables J. HaleY. Iwasa W. SampsonP. SmithM. MorpurgoB. MontgomeryP. LazeyrasR. Wittgenstein

An event tree for stability (and quench) Stable operating condition External perturbation: flux jump conductor motions insulation cracks AC loss heat leaks nuclear … Approach Jc(T, B, …) Quench yesno Stable operating condition Transition to normal state and Joule heat generation in current sharing heat generation > heat removal stability analysis and design Heat balance Perturbation spectrum

Plan of the lecture Training and degradation Perturbation spectrum overview Heat balance Stabilization strategies and criteria A summary and more complex topics

Perturbation spectrum Mechanical events Wire motion under Lorentz force, micro-slips Winding deformations Failures (at insulation bonding, material yeld) Electromagnetic events Flux-jumps (important for large filaments, old story ?) AC loss (most magnet types) Current sharing in cables through distribution/redistribution Thermal events Current leads, instrumentation wires Heat leaks through thermal insulation, degraded cooling Nuclear events Particle showers in particle accelerator magnets Neutron flux in fusion experiments

Perturbation scales Transient (stability concern) point Q [Joules] distributed Q’’’ [Joules/m 3 ][mJ/cm 3 ] Continuous (sizing of cooling system) point q [Watts] distributed q ’’’ [Watts/m 3 ]

Perturbation overview

Flux jump mechanism External field change induces screening persistent currents (J C ) in the superconductor A drop in screening current causes the field profile to enter in the superconductor Energy is dissipated (flux motion) Thermal diffusivity and heat capacity is small in the superconductor and the temperature increases Critical current density decreases at increasing temperature A small perturbation induces a temperature increase After the work of M.N. Wilson, Superconducting Magnets, Plenum Press, 1983 B JCJC B JCJC

Flux-jumps energy During a complete flux-jump the field profile in a superconducting filament becomes flat: e.g.: field profile in a fully penetrated superconducting slab energy stored in the magnetic field profile: D = 50  m, J c = A/mm 2 Q’’’  6 mJ/cm 3 area lost during flux jump NOTE: to decrease Q’’’, one can decrease D

Flux jumps then and now A.D. McInturrf, Composite Materials, Proceedings of the 1968 Summer School on Superconducting Devices and Accelerators, BNL (C-55) B. Bordini, et al., Magnetization Measurements of High-J C Nb 3 Sn Strands, CERN-ATS Complete flux jump Partial flux jump Flux jumps is not an old story, we still suffer from magnetic instabilities when pushing for high conductor J C

Plan of the lecture Training and degradation Perturbation spectrum overview Heat balance Stabilization strategies and criteria A summary and more complex topics

Prototype heat balance Heat source Joule heat Conduction Heat transfer Heat capacity cooling generation

Temperature transient heat pulse Q ’’’ ext … …effect of heat conduction and cooling… Q ’’’ ext = Q ’’’ +  generation > cooling Q ’’’ ext = Q ’’’ -  generation < cooling …decision time…

Energy margin… Q ’’’, energy margin Minimum energy density that leads to a quench Maximum energy density that can be tolerated by a superconductor, still resulting in recovery Simple and experimentally measurable quantity (…) Measured in [mJ/cm 3 ] for convenience (values  1…1000) Also called stability margin Compared to the energy spectrum to achieve stable design Q, quench energy Better adapted for disturbances of limited space extension Measured in [  J] to [mJ]

… and other useful margins T JcJc B 14.5 T 9 K typical NbTi 5 T 4.2 K 3000 A/mm 2 operating plane J B J op B op BcBc B max JcJc Margin in critical current T cs J T J op T op TcTc Margin in temperature Margin along the loadline J op /J C ≈ 0.5 B op /B max ≈ 0.8 (Todesco’s 80 %) T cs -T op ≈ 1…2 K

A measured stability transient (LHC dipole magnet training) Voltage increase generated by a sudden heat input …cooling… …decision time… …quench 2 ms 15 mV fast !!! What happens here ?

Current sharing T cs T I op T op TcTc IcIc T cs < T < T c T < T cs T > T c quenched curent sharing stabilizer superconductor

Joule heating T T cs T op TcTc I op current in stabilizer current in superconductor

Joule heating (cont ’ d) Linear approximation for I c (T): Joule heating T T cs T op TcTc

Cooling: many options Indirect: (adiabatic, no cooling) Contact to a heat sink through conduction (e.g. to a cryo-cooler) In practice, no cooling on the time scale of interest for stability Direct: (cooling by heat transfer at the surface) Bath cooling, to a pool of liquid helium at atmospheric pressure and saturation temperature (4.2 K) Force-flow cooling to a supercritical or two-phase flow Superfluid cooling to a stagnant bath of He-II

Plan of the lecture Training and degradation Perturbation spectrum overview Heat balance Stabilization strategies and criteria A summary and more complex topics

Adiabatic stability Adiabatic conditions: No cooling (dry or impregnated windings) Energy perturbation over large volume (no conduction) Stable only if q ’’’ Joule =0 (T  T cs ) ! energy margin volumetric enthalpy T T cs T op TcTc

Specific enthalpy 2  30 2 33 enthalpy reserve increases at increasing T (Note: HTS !) do not sub-cool ! (if you can only avoid it…)

Adiabatic stability re-cap Applies to: Adiabatic, compact, high current density windings (dry or indirectly cooled) Very fast heat perturbations (flux-jumps) The heat capacity of the conductor absorbs the external heat perturbation Stability (at equal temperature margin) improves as the temperature increases (HTS !) Choose materials with high heat capacity (e.g. loading of epoxy) Relatively small energy margin: 1…10 mJ/cm 3

Cooling in a bath of pool boiling helium Ignore conduction for large energy perturbations volumes Request steady state stability in all conditions Cryostability worst possible case generation cooling A.R. Krantowitz, Z.J.J. Stekly, Appl. Phys. Lett., 6, 3, 56-57, Z.J.J. Stekly, J.L. Zar, IEEE Trans. Nucl. Sci., 12, , 1965.

Heat balance (ideal case) generation cooling stable cryostable not cryostable constant heat transfer to the helium

Stekly-  Stekly cryostability condition: can be formulated as  Stekly  1 : Improve cooling Increase the cross section of stabilizer Increase the temperature margin Decrease the operating current

Cryo-stability recap Applies to: Well-cooled, low current density windings (pool- boiling) Any type of heat perturbations, all time and space scales The coolant can take the Joule heating under all possible conditions Ideally infinite energy margin

Assume that the normal zone is long and above cryostable operating conditions The temperature will reach an equilibrium temperature Cold-end effects – 1 T eq cryostable not cryostable

What happens if the ends are cold ? Request steady state stability in all conditions Cold-end effects – 2 T x TcTc T cs T eq T op cold-end conduction lead to recovery t T x TcTc T cs T eq T op cold-end conduction not sufficient to prevent quench t

Cold-end effects – 3 introduce a new variable S: B.J. Maddock, G.B. James, W.T. Norris, Cryogenics, 9, , S op = 0 S eq = 0 wh (T-T op ) A/w q’’’ J T x TcTc T cs T eq T op q’’ x

An equal area theorem Stable conditions are obtained when the net area between generation and cooling curves is zero B.J. Maddock, G.B. James, W.T. Norris, Cryogenics, 9, , Values of  nearly twice as large as from the Stekly criterion are possible ! Stekly:  ≤ 1 Maddock:  ≤ 2-f op

Cold-end effects recap Applies to: Well-cooled, low current density windings (pool- boiling) Any type of heat perturbations, all time and space scales The coolant and the cold ends take the Joule heating under all possible conditions Ideally infinite energy margin Improved stability with respect to the cryostability condition, allow operation at higher current

Meta-stable conductors Adiabatically stabilized conductors: High J op (good for cost) Small Q ’’’ (bad for large magnets) Cryo-stabilized conductors (including cold-ends): Large Q ’’’, ideally infinite (good for large magnets) Low J op (bad for cost) Is there a compromise ?

Idea-1: helium ! The helium heat capacity is orders of magnitude larger than for metals at low temperature Add helium in intimate contact with the cable

ICS ’ s and CICC ’ s M.O. Hoenig, Y. Iwasa, D.B. Montgomery, Proc. 5th Magn. Tech. Conf., Frascati, 519, (1975)

Conductor temperature: But the helium temperature evolves as well: Under which conditions the heat capacity is effectively used ? NOTE: at large enough h, T  T he Heat balance for CICC ’ s

Stability of CICC ’ s  Q’’’ I op l lim helium + strand heat capacity strand heat capacity Joule heat < cooling Joule heat > cooling well-cooled ill-cooled balance of Joule heat and cooling at: equivalent to  Stekly = 1 In this case however the CICC is meta-stable as a large enough energy input will cause a quench ! J.W. Lue, J.R. Miller, L. Dresner, J. Appl. Phys., 51, 1, 772, (1980) J.H. Schultz, J.V. Minervini, Proc. 9th Magn. Tech. Conf., Zurich, 643, (1985)

Idea-2: heat conduction ! x T TcTc T cs T’ eq T op x q’’ wh (T-T op ) A/w q’’’ J S=0 at the boundaries equal area still possible but implies lower T’ eq < T eq Short normal zone

Normal zone temperature The temperature profile can be traced by numerical integration of the equal area balance This is an unstable equilibrium temperature profile, and defines the minimum length of superconductor that could grow and develop into a quench: Minimum Propagating Zone (MPZ) The energy required to form the MPZ is the Minimum Quench Energy (MQE) x T q’’’ J M.N. Wilson, Y. Iwasa, Cryogenics, 18, 17-25, 1978

MPZ estimates To estimate the size of the MPZ we can solve the heat balance approximately Steady state conditions and no cooling After the work of M.N. Wilson, Superconducting MagnetsPlenum Press, 1983 J op = 400 A/mm2 k = 500 W/m K  = 1 n  m T C -T op = 2 K MPZ ≈ 3.5 mm MQE ≈ 10  J

Plan of the lecture Training and degradation Perturbation spectrum overview Heat balance Stabilization strategies and criteria A summary and more complex topics

Summary Superconductor stability is the art of balancing large stored energies (and potential for energy release) with a little capital (aka: “leveraging” for our US colleagues) Extremely important in LTS-based magnet to reach the desired performance (10 MJ vs 10 mJ) Generally not an issue for HTS-based magnets Stability is not absolute, it implies comparing the perturbation spectrum to the available margin Several strategies can be applied to achieve stable operating conditions under the envelope of foreseeable perturbation spectrum

A summary of strategies Operating current density (A/mm 2 ) Energy margin (mJ/cm 3 ) CICC Adiabatic Cryostable Cold end MPZ/MQE

Advanced topics Current distribution and RRL Ramp-rate quenches Holding quenches Magneto-thermal instabilities Dynamic stability Self-field instability There are more things in heaven and earth, Horatio, Than are dreamt of in your philosophy. type B type A A. Devred, T. Ogitsu, Frontiers of Accelerator Magnet Technology, World Scientific, 184, 1996 B. Bordini and L. Rossi, IEEE TAS, 19, 2470 (2009).

Ah, and… what if it falls ??? Then, you need to protect !

Where to find out more Papers, reviews and proceedings: A.R. Krantowitz, Z.J.J. Stekly, A New Principle for the Construction of Stabilized Superconducting Coils, Applied Physics Letters, 6, 3, 56-57, P.F. Chester, Superconducting Magnets, Rep. Prog. Phys., XXX, Part II, , B.J. Maddock, G.B. James, W.T. Norris, Superconductive Composites: Heat Transfer and Steady State Stabilization, Cryogenics, 9, , M.N. Wilson, Y. Iwasa, Stability of Superconductors against Localized Disturbances of Limited Magnitude, Cryogenics, 18, 17-25, L. Dresner, Superconductor Stability 1983: a Review, Cryogenics, 24, 283, Books: M.N. Wilson, Superconducting Magnets, Plenum Press, L. Dresner, Stability of Superconductors, Plenum Press, P.J. Lee ed., Engineering Superconductivity, J. Wiley & Sons, B. Seeber ed., Handbook of Applied Superconductivity, IoP, Y. Iwasa, Case Studies in Superconducting Magnets, Plenum Press, 1994.