Progress on Powering Options Satish Dhawan, Adrian Au Yale University Richard Sumner, CMCAMAC LLC SiD workshop, SLAC Jan 12 - 14, 2015 1.

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Presentation transcript:

Progress on Powering Options Satish Dhawan, Adrian Au Yale University Richard Sumner, CMCAMAC LLC SiD workshop, SLAC Jan ,

Agenda 2014 Liverpool Test Results Toroid vs Planar Coil Shielding Electrostatic & RF. ATLAS Tracker Upgrade Converters Need simple DAQ for Testing Converters 2

Planar Coil – “Up Close and Personal” Double Trigger Noise (DTN) Reference measurement (CERN STV10 0.5fC Approx <3mm from wire bonds with improved 0.5fC CERN converter registers zero occupancy until 0.5fC, then registers 528/244 hits For conducted noise configuration, Planar coil registers zero occupancy(even at 0.5fC) Only when close to asics are hits registered, 3/2 counts at 0.5fC, see above 3 With Toroid Converter With Planar Converter Noise in Electrons Liverpool cern stv10 noise 589, 604 average = 601 yale planar noise 587, 589 average = 588 noise with dc supplies (no dcdc) = 580 assuming the noise adds in quadrature, extract noise due to dcdc converter: cern stv10 Additional noise = 157 yale planar Additional noise = 96 Planar Converter uses the same components except Inductor coil Comments inserted by Yale University Thickness of stv = 8 mm vs 3mm for Planar Shield to Silicon strips are Electrostatics & Eddy current Bottom side shield 2 mm from Planar coil traces Can be mounted on the sensor with 50 µm Kapton Cooling via sensor Above picture is Double trigger noise i.e. after a hit ; spurious counts are registered CERN stv Yale Planar Ashley Greenall, UK Group US ATLAS Moved towards Dc-Dc.

Embedded Spirals Disabled for the hand wound coil Height = 2 mm plus shield Toroid Inductor with Shield on toroid height = 8 mm 4 Toroid vs Planar Coil Lower Mutual Coupling if turns are further apart but adds to DC Resistance

5 Cu wire Rad Length % Lwire lengthmilliohmswire dia mmvol cubic mmMass, gramsAvrg 100 cm2 Cern toroidal coil % planar coil, same L, same R % planar coil, same L, same mass % planar coil, same R, same mass % Radiation Length Comparison Toroid vs Planar

6 Thin Al Foil Si Strips – Q amps Dc_Dc Converter Parasitic Capacitance 2 MHz 10 Volta Readout + DAQ Bonding Wire Loops EM Bonding Wires act as the Secondary of the Transformer Nosie Coupling from Dc-Dc to Readout

Far side Shield H3H: Half Oz/ 3 mil thick/ Half Oz 4 Types of Near Side Shield 1.Half Oz/ 3 mil thick/ Half Oz 2.One Oz/ 3 mil thick/ One Oz 3.One Oz/ 5 mil Thick/ Zero Oz 4.One Oz/ 10μm/ One Oz Translation Stage Shaft Coil under Test Center of Coil Probe2 100A Beehive 0.40 inch loop 1.27mm Support Far Side Shield 1 mm Near Side Shield Side View Eddy Current Shield Measurements Twisted Pair Top view Driver Panel (encased in an Aluminum box) A Near Side Shield Coil under Test Far Side Shield 10V Power Supply Fluke Digital Multimeter Translation Stage The Shields

Shielding Measurements Yale University January 07, mV = 1 2 MHz

Vin_C Vin_B GND Vout_C Vout_A GND Vin_A GND Vout_B GND Vin_D Vout_D

P # Yale E-2158 D Vin_B GND B Vin_D Vout_D GND Vout_B GND Vout_C C A GND Vout_A GND DC-DC Converter Model E-2158 Yale University October 19, 2014 Vin_C Vin_A GND Each Converter PCB 10 mm x 63 mm. Different Coil Configuration Channel D: Embedded Coil with 2 via: 687 nH, 83 mΩ Channel C: Embedded Coil with 1 via: 703 nH, 83 mΩ Channel B: External Coil: Wurth 540 nH* with short Leads Channel A: External Coil: Wurth 540 nH* with short Leads * With BK Precision LCR Meter

11 System Testing  DcDc Yale  Thickness of Converters – Shield thickness!  Detector + SLAC Liverpool for ATLAS Strip Upgrade  DAQ: RAL, Liverpool, BNL HSIO, SLAC  Very difficult to use & NOT portable without the experts.  We need a simple to use DAQ. Is it possible ? Prospects for Future  Lower 5 MHZ  Topology Change Charge pump, Buck or something else?  GaN Power switches have lower losses but the Driver is an issue

12 The END

13 The coil dimensions are approximately those of the toroid used in the feast DC DC converter (coil radius 1.7 mm, toroid radius 4.5 mm). The formulas are for circular coils so I used the average toroid radius. For the planar coil I used the approximate dimensions of our latest oval coil made by Wurth, again using the average coil radius. The dimensions are adjusted to give a coil with the same inductance as the toroid, about 400 nano Henry. I calculated the approximate length of wire needed in both cases. The toroid wire has a diameter of 0.48 mm. In the first example I adjusted the wire size of the planar coil to give the same DC resistance as the toroid. Then the total mass of the copper wire in the planar coil is less than half of the mass of the copper in the toroid coil. In the second example I adjusted the wire size of the planar coil so the mass of copper is the same as in the toroid, the DC resistance of the planar coil is about 25% of the toroid coil. For the same load current this will reduce the the power loss of the planar coil to about 25% of the loss in the toroid coil. For large load currents, this will substantially improve the overall efficiency. In the third example, I adjusted the number of turns and wire size to get about the same mass of copper and the same resistance. The result is about twice the inductance. This reduces the ripple current to half. But the turns have increased from 6 to 9, so the ripple magnetic field (the EMI) is reduced to about 75% of the field in the first two examples.

Silicon Strips & Readout ASICs This shield is less effective. We have different shield for top & bottom Coil New design with dimensions 10 mm gives tight fit, 9 mm is desired Yale Model Year 2009 Yale University August 02, mm Shield Box Coil Some Coil Ideas