Presentation on the iDRM activities in Andhra Pradesh By G.Bala Kishore M.E., Director of Factories Andhra Pradesh, Hyderabad

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Department Profile Functions under the adminstrative control of the Principal Secretary, Labour, Employment, Training and Factories Department, Government of Andhra Pradesh To ensure the safety, health and welfare of workers employed in factories To provide a safe working environment and prevent work related injuries and diseases

 The Factories Act, 1948 & Andhra Pradesh Factories Rules, 1950  The Payment of Wages Act, 1936 and Andhra Pradesh Payment of Wages Rules (in respect of Factories )  The Maternity Benefit Act, 1961 and Rules (in respect of Factories)  Manufacture, Storage and Import of Hazardous Chemicals Rules (in respect of Factories)  Chemical Accidents (Emergency planning, Preparedness and Response) Rules 1996 LEGISLATIONS BEING IMPLEMENTED

Registered Factories and workers in Andhra Pradesh The number of factories registered under the Factories Act are 41,077 The number of workers employed in the factories are lacs

MAH Factories in Andhra Pradesh Number of MAH Factories in A.P. Identified=144

DISTRICT–WISE MAH FACTORIES Sl.No District No. of factories Srikakulam 6 Vizianagaram 2 Visakhapatnam 17 East Godavari 20 West Godavari 7 Krishna 9 Guntur - Prakasam - Nellore 1 Kurnool 3

DISTRICT–WISE MAH FACTORIES District No. of factories Anantapur 4 Kadapa 2 Chittor 1 Warangal 1 Khammam 1 Karimnagar 2 Adilabad 1 Nalgonda 11 Mahaboobnagar 8 Hyderabad 2

DISTRICT-WISE MAH FACTORIES DistrictNo. of factories Rangareddy 18 Medak 28 Nizamabad - __________ Total 144 ___________

Number of MAH factories- manufacturing activity wise I. PROCESS INDUSTRIES (Threshold Quantities as specified in Schedule 3 of MSIHS Rules) 1. Iron & Steel and Engineering industries 6 2. Power Generation 5 3. Pulp & Paper 5 4. Fertilizers 4 5. Oil Refineries (Petroleum) 2 6. Petro Chemicals 1 7. Bulk drugs & Chemicals 33 (Chemicals - 20 ) 8. Distilleries & Breweries 2 9. Pesticides & Insecticides-Technical Mfg 5 9A. Formulations 13

Number of MAH factories- manufacturing activity wise 10. Man made fibres1 11. Glass & Ceramics5 Including Glass fibre industry 12. Explosives Manufacturing Units5 13. Seed processing4 14. Foam1 15. Cellulose Manufacturing1

Number of MAH factories- manufacturing activity wise II. Number of isolated Storages registered under Factories Act ( Threshold Quantities as specified in Schedule 2 of MSIHC Rules ) Petroleum Bulk Oil Storages 24 LPG Storage 4 LPG Bottling 23

CHEMICAL WISE NUMERICAL LIST OF MAH FACTORIES LPG USING FACTORIES 15 T 39 LPG BOTTLING FACTORIES 50 T 21 CHLORINE 10 T & ABOVE 38 AMMONIA 50 T 5 HSD 2,500 T 21 MOTOR SPIRIT(GASOLENE OR PETROL) 1,500 T 17 SUPERIOR KEROSENE OIL 2,500 T 18 NAPHTHA STORING 1,500 T 11

CHEMICAL WISE NUMERICAL LIST OF MAH FACTORIES CARBON DI-SULPHIDE 20 T 4 METHYL PARATHION 0.1 T 5 ETHION 0.1 T 6 PHORATE 0.1 T 6 CARBOFURAN 0.1 T 6 LEAD AZIDE ETHANOL OR RECTIFIED SPIRIT 1,500 T 2 PROPYLENE 15 T 2 LEAD STYPHNATE 0.1 T 3 PARATHION 0.1 T 1 TOULENE DI-ISO-CYANATE(TDI) 10 T 1 TETRA ETHYL LEAD 5 T 1

CHEMICAL WISE NUMERICAL LIST OF MAH FACTORIES HYDROGEN FLUORIDE 5 T 1 PETN 50 T 1 SODIUM CHLORATE 25 T 1 SULPHUR DIOXIDE 20 T 1 BENZENE 1,500 T 1 1,3-BUTA DIENE 15 T 1 ATF(Aviation turbine fuel ) 10,000 t ( Sch-2) 1 HYDROGEN 2 T 2 Liquid oxygen 200 T 1

Possible Consequences Toxic Releases Fire Explosions Combination of all the above

Off-Site Emergencies Toxic releases Fire and Explosions of Petroleum Products Transportation of chemicals by road & Pipelines

Compliance of Chemical Accidents (Emergency Planning, Preparedness, and Response )Rules, 1996 State Crisis Group constituted DCGs constituted 18 districts LCGs 18 industrial clusters OSEPs 139 factories Mock drills of OSEPs 132 factories Off-site Emergency Plans 6 districts Mock drills of Off site EPs 2 (VSP in 1996 & 2008

Mock Drill on Industrial Chemical Disaster Mock exercise on Industrial off-site emergency due to chemical disaster was conducted in Visakhapatnam, simultaneously in two major accident hazard factories on 23rd August, 2008 successfully co-ordinating with the National Disaster Management Authority, New Delhi and State Disaster Management Commissionerate.

Industrial Emergency Response Centres(IERCs) While prevention of an Accident continues to be the Top priority to avoid an Industrial Disaster, as part of the Department’s initiative in Emergency Preparedness and response, IERCs are established IERCs presently established in Visakhapatnam, Hyderabad, Kakinada, Vijayawada and Kurnool An effective system for Chemical Crisis Management Expenditure shared mutually in the ratio 40:40:20 by the Central Govt, State Govt and local industries

IERCs To primarily deal with chemical emergencies To act as a link between the accident site and the expert group To extend expert assistance to emergency service providers like fire Services, Health, etc To aid in the emergency mitigation and provide support with the essential equipment

IERCs Round the clock facility with system for quick retrieval for information Provided with comprehensive database on chemicals and hazardous substances Provided with information on first aid and medical treatment Provided with information on precautions to be taken

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