MILK PROCESSING PLANT LAYOUT BY- ANAND P.TIWARI REG.-11008009 ANKITA SENGUPTA REG.-11008010

INTRODUCTION: The Indian dairy industry is contributing significantly to the country's economy, besides improving the health standard by increasing the nutrition value of the food. There has been a major improvement in milk production which increased from 17 million tones in 1951 to 70.1 million tonnes in 1997 and the growth was maximum between 1980 and 1990. Today, India is the second largest producer of milk in the world after the United States of America.

The organized dairy sector is presently handling only 10-12 % of total milk production. It indicates, there is a wide scope for processing of milk and manufacture of milk products. Dairy products form one of the fastest growing segments in the livestock product export The major products exported are malted milk foods, ghee and cheese to the countries like Bangladesh, UAE, Nepal, Sri Lanka, Bahrain and Oman.

PLANT LAYOUT WHAT ARE THE MAIN OBJECTIVES OF PROCESSING OF MILK? To enhance the keeping quality of milk and also to avoid economic losses to farmers. For manufacturing various milk products to make it available for the domestic market as well as for export markets.

TYPES OF MILK PROCESSING PLANT: Milk Chilling plants: collection of milk from the villages, chilling the milk and transporting to dairy for further processing and manufacture of products. Market Milk Plants: procurement of milk from the villages, chilling, pasteurization, homogenization, packing of milk of various brands and supplying of them. Composite Milk Processing Plants : collection of milk and processing into market milk and products like milk powder, cheese, butter, ghee, etc

DESIGNING THE LAYOUT OF A MILK INDUSTRY: Land and Location Site Development Layout and Buildings Plant and Machinery: Technical Collaboration Infrastructural Facilities for Raw Material and Utilities

Utilities- Water Power Steam Fuel Compressed air Vehicles

Other Services: Manpower Environmental Aspects and Pollution Control Schedule of Implementation Products Marketing and Selling Arrangements Business Prospects

COST OF THE PLANT: Capital cost includes the cost of land, development of land, fencing, internal roads, civil works, plant and machinery etc. Capital cost of a dairy processing plant with capacity to process 10000 litres per day works out to Rs.116.581 lakhs.

The project cost comprises of – Rs. 4.81 lakhs on land and land development. Rs.14.52 lakhs on civil structures. Rs. 64.38 lakhs on plant and machinery. Rs.22.43 lakhs on account of fixed assets, deposits & preliminary and preoperative expenses. Rs. 3.50 on vehicles.

ECONOMICS OF THE PROJECT Based on the various techno-economic parameters, the economics of the project has to be worked out for the project period or till the repayment of bank loan. The items of income includes sale of liquid milk, milk products and miscellaneous items. while the expenditure includes the cost of raw material, transportation and commission, power, fuel packing distribution, wages and salary, repairs and maintenance, insurance, advertisement and other overheads. The income as well as expenditure for each year has to be worked out and then it should be subjected to cash flow analysis

FLOWCHART SHOWING THE LAYOUT OF A DAIRY PLANT

Animated video of milk processing plant.

MACHINERIES USED IN THE DAIRY PLANT: HOLDING TANKS HOMOGENIZER HEAT EXCHANGER AGEING VAT PASTEURIZER BLENDING VAT

BOILER RO UNIT FILTER OR BACTOFUGATION MACHINE FILLER UNIT CREAM SEPERATOR MECHANICAL PUMP

CONCLUSION: The complete layout of a dairy plant depends on several factors which is being already discussed,and it is also seen what are the machineries that are being used in a dairy plant. So we know the what are the factors that are responsible for the layout of a plant.Namely they are-

Land and location Site development Environmental factors Manpower Layout and buildings Machineries that can be used Raw material sources Water Utilities

REFERENCE: www.scribd.com www.wikipedia.com science direct www.google.com www.food.gov.uk

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