Kinetix 3 Component Servo Drive

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Presentation transcript:

Kinetix 3 Component Servo Drive

What is the Kinetix 3? The Kinetix 3 component servo drive: A cost-effective motion control solution for smaller, low-axis count applications. Provides ability to apply the appropriate level of control for the application Offers models with output power as low as 50 Watts which allows tailoring of the axes to the actual power requirement Easily configurable with use of UltraWare, a free downloadable software

Copyright © 2010 Rockwell Automation, Inc. All rights reserved. Kinetix 3: Benefits The right functionality at the right cost Compact design ideal for small machines requiring less that 1.5kW and up to 12.55 N-m of instantaneous torque Indexer, Analog or Pulse train input as command interface Compatible with a wide range of motors and actuators including: TL-Series Motors, TLAR-Series Linear Actuators, LDL-Series and LDC-Series Linear Simple commissioning Reduces design and commissioning time with auto motor recognition, auto tuning, vibration suppression and built in indexing functions Easy to use and maintain Modbus-RTU serial communications simplify parameter setting at runtime and the lowest cost Speed up diagnostics and maintenance with the use of our free Ultraware software tool The Kinetix 3 is our first component class servo drive that can truly compete on a cost basis but still maintains the necessary features to win orders. The advanced features are easy to use. They will reduce design and commissioning time significantly and improve the user experience with this drive. Make the configuration simpler by using the automatic motor recognition for TL-Series rotary motors, TLAR-Series Linear Actuators, LDL and LDC-Series linear motors. Copyright © 2010 Rockwell Automation, Inc. All rights reserved. 3

Copyright © 2010 Rockwell Automation, Inc. All rights reserved. Kinetix 3: Features Component Class Power Range 50W, 100W, 200W, 400W, 800W, 1kW, 1.5kW Communications RS-232 for Configuration or ASCII, RS-485 for Modbus-RTU Control Configuration through UltraWare - free downloadable software Performance 64 Index Points One-Parameter Tuning Vibration Suppression Automatic P/PI Gain Switch Five basic command modes Analog Current Position Follower (PTO) Preset Velocity Analog Velocity Indexing (over Modbus or Digital I/O) The Kinetix 3 is sized to fit the Micro- and Small- servo drive markets under 1.5 kW per axis. Future enhancements will further expand the Kinetix 3 reach. The drive works with out-of-the-box settings for most applications. If configuration is required, it can be performed using UltraWare, the same free tool that is used to configure the Ultra 1500. New advanced features allow for indexing functions, faster tuning, better settling time, and on-line vibration suppression. The drive can operate on a ‘Pulse Train’ reference command as an analog follower, using preset velocity or through the internal indexing feature. Indexing can be performed over Modbus or the Digital I/O, and it can be configured using an HMI, the built-in operator interface, or UltraWare. Copyright © 2010 Rockwell Automation, Inc. All rights reserved.

Kinetix 3: Applications Target Applications: Intermittent form, fill, and seal equipment Indexing tables Laboratory automation equipment Medical technology and manufacturing applications Solar panel tracking equipment Light manufacturing systems Electronics assembly Semiconductor processing and many more Take advantage of the Kinetix 3 and TL-Motor solution for cost sensitive machines in virtually any application Copyright © 2010 Rockwell Automation, Inc. All rights reserved.

Kinetix 3: Anatomy Display (7-Segment, 6-Character) and Navigation Buttons Two Analog Output Points for Diagnostics and Monitoring Two Serial Communications Ports Daisy Chain Capability RS485 Termination Resistor Control Power Input and Main Power Input User Interface I/O Here is a closer look at the front end of the drive. Note the big differences between the Ultra 1500 and the Kinetix 3: The analog monitor ports have been moved out of the I/O block, freeing up additional I/O. The serial communications ports use the 1394 pin-out, and new accessory cables have been made to accommodate them. The display is larger and easier to navigate. Shunt Connector Motor Feedback Motor Power Output (U, V, W) Copyright © 2010 Rockwell Automation, Inc. All rights reserved.

Kinetix 3 Positioning – Single Axis Drives Drive Continuous Power Rating 500W 50W 250W 1.2 KW 3 KW 7.5 KW 11 KW 22 KW 120V 230V 1 phase 230V 3 phase 460V 3 phase Voltage Ultra3000 Kinetix 300 Kinetix 3 (Confidential – For Internal Use Only) Copyright © 2010 Rockwell Automation, Inc. All rights reserved. 7 7

Connected Component Building Block (CCBB) A low cost, low axis count solution to index over Modbus-RTU: MicroLogix 1400 Controller Kinetix 3 TL-Series Motors PanelView Component (PVc) Advantages Building Blocks simplify user experience Includes wiring diagrams, control programs, HMI screens, BOMs and more Source the entire control system from a single vendor This Building Block will provide indexing over Modbus with a MicroLogix controller in an easy, cost-effective way. Copyright © 2010 Rockwell Automation, Inc. All rights reserved.

Kinetix 3 vs Kinetix 300 Kinetix 3 Kinetix 300 Network Modbus-RTU EtherNet/IP Power Range 50 W – 1.5 kW 400 W – 3 kW Voltage 230V 1Φ or 3Φ 120/230V 1Φ 460V 3Φ Motor Support Rotary or Linear Rotary Command Interface Pulse Train, Analog, Digital inputs, Modbus-RTU Pulse Train, Analog, EtherNet/IP, Digital inputs Indexing 64 Points over I/O or Modbus 32 Points over EtherNet/IP Embedded Shunting 400 W model and higher None Controller Platform MicroLogix or Stand alone MicroLogix, CompactLogix, ControlLogix, or Stand alone Logix Integration AOP for v17 and v18 Configuration UltraWare Internal Web Server Safety Functionality Safe Torque-Off The Kinetix 3 and Kinetix 300 have very similar target markets and applications, so what’s the difference? Here are some key differentiators between them: Power range Network interfaces are different between the Kinetix 3 (Modbus RTU) and the Kinetix 300 (EtherNet/IP) Profile support in RSLogix 5000 for the Kinetix 300 eliminating the need for a separate software tool Safe Torque-Off built in the drive for the Kinetix 300 There are other finer details, such as auxiliary encoder support and indexing over I/O. Copyright © 2010 Rockwell Automation, Inc. All rights reserved.

Kinetix 3 Available for Customer Timeline August 6th – 250 drives in transit to CDC August 31st – User Manual complete September 7th – remaining accessories in transit to CDC September 15th – Kinetix 3 goes AFC This Building Block will provide indexing over Modbus with a MicroLogix controller in an easy, cost-effective way. Copyright © 2010 Rockwell Automation, Inc. All rights reserved. 10