CEM 515 Assignment #4 Prepared By Ali S. Fagihi EWPD Rotating Equipment Condition Monitoring Program Workflow Processes.

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CEM 515 Assignment #4 Prepared By Ali S. Fagihi EWPD Rotating Equipment Condition Monitoring Program Workflow Processes

East West Pipelines Overview Red Sea Arabian Gulf Abqaiq PS 9 PS 11 PS 8 PS 7 PS 5 PS 4 PS 2 PS 1 Yanbu PS#3 PS#10 PS#6 Vision Pipelines Department Vision is to be a recognized leader in the transport of Oil and Gas, a good environmentally conscious and proud of human and technical excellence. Mission To transport oil, gas and Refined products, through out the Kingdom of Saudi Arabia and operate and maintain pipelines network and facilities in a safe and environmentally responsible manner by utilizing highly qualified workforce and most up to date technologies.

EW Rotating Equipment Overview EquipmentNumber Gas Turbines 82 Pumps513 Motors537 Compressors49 Gearboxes71 Power Gen. 24 Cooling Fans 209 Total1485

EW Condition Monitoring Programs Lube Oil Condition Vibration Survey Analysis Borescope Inspection Condition Monitoring Programs More Reliability & Minimum Down time More Reliability & Minimum Down time

Brainstorming Meeting Between With Our Customer (Operation & Maint.) To Discuss If the Performance Of the Existing CMP. Phase#1 Define The Quality Issue Mission To Improve/Enhance the Existing Condition Monitoring Program Workflow Processes to the best with high quality And Less Cost. Input Output

Equip. Monthly Survey Equipment Survey Report (RE Field Technician) Survey Report Distribution (RE Supervisor) Equipment Report/Alert Review& Approval (RE Supervisor ) Survey Report Review & Issue Required Alerts (RE Engineer ) Report/Alert Distribution To Plant Foreman & Maint. Engineer (RE Clerk ) Manually Entering the Approved Alert Recommendations to the Tracking System & Filling For History (RE Filed Tech. & Engineers) Monthly Follow Up For Open Alerts Status (RE Filed Tech. & Engineers) Issue Monthly Alert Status Report (RE Engineers) Delay in Issuing The Survey Report Effort Duplication Unavailable History For All Levels Less Engineering Filed Involvement Inaccurate UpdateMore Cost Using more Communication Machines Delay In Implementing Eng. Recommendation Customer (Operation& Maint.) Not Satisfied