TE-MPE-EE, 02-Apr-2015 1 CLIQ Power supply design J. Mourao TE-MPE-EE.

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Presentation transcript:

TE-MPE-EE, 02-Apr CLIQ Power supply design J. Mourao TE-MPE-EE

TE-MPE-EE, 02-Apr Topics  CLIQ Power supply Electronic Design –Overview –HV capacitor charger –Trigger Circuit & Discharge circuit –Test of the trigger and discharge circuit  User interface  User Safety  Design Status  Production Status

TE-MPE-EE, 02-Apr Overview Mains Input Trigger Circuit Discharge circuit HV capacitor charger Capacitor Bank (non polarized) : -80[mF] charged at max. 500V -max. stored energy 10 [KJoule] Current supplied in the superconducting magnet

TE-MPE-EE, 02-Apr HV capacitor charger  Currently being designed & manufactured by SDS Performance  technical specification: -Boxed in a 3U/10TE Europe cassette (220mm deep) -100[mA] charging current to charge the 80[mF]capacitor bank to 500V in 6 minutes -Front panel: -2 LCDs (Ucap, Icharge) -2 LEDs (end of charge, remaining capacitor Voltage > 40VDC) -1 commutator to select Charging voltage by steps of 50[V] -Rear connector (din41612, H15 Male): -Mains input 110/220 VAC -On/Off command controlling the output stage -2 digital outputs for(end of charge, Ucap>Utrim) -Analog reading of Ucap Front Panel:

TE-MPE-EE, 02-Apr Trigger Circuit & Discharge circuit To trigger the Power supply, the user as to release the 10VDC that he was continuously supplying 100[ms] pulse generator 12 [KHz] square Wave Two thyristors assembled in a single box. ABB (5STB24N2800) serie) 100ms positive pulse train Remark: the100 ms we be changed to 1[s]

TE-MPE-EE, 02-Apr Resistive load 30 [ohms] to create a 8 A rms current in the thyristors Test of the trigger and discharge circuit (1/2) Use of mains to simulate the Oscillating effect of ta superconductive magnet load A 100 [ms] pulse train triggers the two thyristors Two Thyristor used in the 13kA EE BCMs (ABB 5STF06D1220)

TE-MPE-EE, 02-Apr Test of the trigger and discharge circuit (2/2) - When the current crosses the zero region, a high frequency noise is observed in a resistive load !? - 13Khz pulse train -40[us] ON / 35[us] OFF -Max. gate current 2.4 [A]

TE-MPE-EE, 02-Apr User interface  Front panel: –LCD monitoring: Ucap, Icap(charge current) –Led monitoring: Ucap>40V (RED), END of charge(GREEN) –Voltage setting: 0-500VDC by steps of 50 VDC (commutator) –“Start charge” push button  Rear panel: –Mains input (Burndy VDE) –Power output (Socapex SL61) –Signal Inputs: Trigger input signal (10 VDC) –Signal outputs: Capacitor voltage (1:100) Discharge current End of charge Mains Input End of charge Trigger input Discharge current Power output Capacitor voltage “Start charge” push button

TE-MPE-EE, 02-Apr User safety –Emergency stop on the front panel of the unit –Separation switch (lockable with a padlock) (on the back panel of the unit) –Automatic capacitor discharge when mains is turned off/ disconnected Discharge Time constant = 109[s] After 3 time constants Ucap< 5% of initial voltage. In the worst case(initial ucap 500V)-> After 6 [min] Ucap< 25VDC 1.36[kohm]/ 340W Resistor bank. To discharge the capacitors bank in 6 min

TE-MPE-EE, 02-Apr Design Status  Has to be completed in the design domain : –“Fine-tune” the trigger circuit Chose a transistor that can drive more current in the pulse transformer Add a function to inhibit the trigger input if these one stay at zero more than 100[ms] (to avoid a continuous pulse train) Check that the AC/DC power supply can handle both function (power supply for Pulse transformer and trigger electronics) without EMC problems! –Drawing of the PCBs (trigger board, discharge board, capacitors board ) –Find the LEM for the discharge current measurement

TE-MPE-EE, 02-Apr Production Status  Production of the 3 CLIQ power supply units schedule