8/15/ Facilitating Economic Growth in Cuba Shared Visions for Cuba-US Relations Conference Austin, Texas January 29-30, 2009 Manuel A. Garcia, P.E. Associate Director, CII Cockrell School of Engineering The University of Texas at Austin

2 Potential Scenario Construction Industry Institute Facilitation Tools Today’s Presentation

3 Potential Scenario –Improved Cuba-US Relations –Opportunity for economic growth –Tight financial markets –Higher financial bar to overcome –Opportunity for different capital project execution methods

4 What is CII? A consortium of leading owners, contractors & suppliers, and academia working to improve the constructed project and the capital investment process. A research unit of the Cockrell School of Engineering at The University of Texas at Austin

5 Construction Industry Institute- Owner Members Abbott The AES Corporation Air Products and Chemicals Alcoa Ameren Corporation Amgen Inc. American Transmission Co. Anheuser-Busch- Inbev Aramco Services Company Archer Daniels Midland Co. BP America, Inc. Bristol-Myers Squibb Co. Cargill, Inc. Chevron CITGO Petroleum Corp. Codelco-Chile ConocoPhillips DFW International Airport The Dow Chemical Co. DuPont Eastman Chemical Company Eli Lilly and Company ExxonMobil Corporation General Motors Corp. GlaxoSmithKline Hovensa L.L.C. Intel Corporation International Paper Kaiser Permanente Kraft Foods Marathon Oil Corporation NASA NAVFAC NOVA Chemicals Corp. Occidental Petroleum Corp. Ontario Power Generation Petrobras Praxair, Inc. The Procter & Gamble Co. Progress Energy, Inc. Rohm and Haas Company Sasol Technology Shell Oil Company Smithsonian Institution Solutia Inc. Southern Company Sunoco, Inc. Tennessee Valley Authority Tyson Foods, Inc. U.S. Architect of the Capitol U.S. Army Corps of Engineers U.S. Dept. of Commerce/NIST/BFRL U.S. Dept. of Energy U.S. Dept. of Health & Human Services U.S. Dept. of State U.S. General Services Administration U.S. Steel Vale

6 Construction Industry Institute- Contractor Members Adolfson & Peterson Construction Aker Solutions Alstom Power Inc. AMEC, Inc. Atkins Faithful & Gould Autodesk, Inc. AZCO INC. Baker Concrete Construction Barton Malow Company Bateman Engineering N.V. Bechtel Group, Inc. BIS Frucon Industrial Svcs. Black & Veatch Bowen Engineering Corp. Burns & McDonnell CB&I CCC Group, Inc. CDI Engineering Solutions CH2M HILL CSA Group Day & Zimmermann dck Worldwide LLC Dresser-Rand Company Emerson Process Mgt. Fluor Corporation Foster Wheeler USA Corp. Grinaker-LTA/E+PC Gross Mechanical Contractors GS Engineering & Construction Hargrove and Associates, Inc. Hatch Hill International, Inc. Hilti Corporation Jacobs JMJ Associates Inc. KBR Kiewit Power Construction M. A. Mortenson Company McDermott International, Inc. Mustang Parsons Pathfinder LLC Pegasus Global Holdings Primavera Systems, Inc. R. J. Mycka, Inc. S&B Engineers and Constructors, Ltd. The Shaw Group Inc. Siemens Energy, Inc. SNC-Lavalin Inc. Technip URS Corporation Victaulic Company Walbridge The Weitz Company, Inc. Worldwater & Solar Technologies WorleyParsons Zachry Zurich

7 University of Alabama Arizona State University Auburn University Bucknell University Carnegie Mellon University University of Cincinnati Clemson University University of Colorado-Boulder Colorado State University Columbia University University of California-Berkeley East Carolina University University of Florida Georgia Institute of Technology University of Houston University of Illinois Iowa State University University of Kansas University of Kentucky Lehigh University University of Maryland University of Michigan Mississippi State University Universities involved in CII Research University of New Mexico North Carolina State University North Dakota State University Oklahoma State University Oregon State University The Pennsylvania State University University of Pittsburgh Purdue University Polytechnic University San Diego State University San Jose State University Stanford University State University of New York-Albany Vanderbilt University Virginia Polytechnic Institute and State University Texas A&M University The University of Texas at Austin University of Washington University of Waterloo University of Wisconsin-Madison Worcester Polytechnic Institute

8 CII Mission Enhance business effectiveness and sustainability of the capital facility life cycle

9 CII History Established as a recommendation from The Business Roundtable CICE Project to address: –construction research –fragmentation of the industry Founded in 1983 by 28 companies; Now 116 members First to bring research to the engineering- construction world First industry-government-academic research collaboration for the constructed project

10 CII Practices (Facilitation Tools) –Widely researched and applied –Identified through proven research methodology –Yielding positive results –Supported by ready to use manuals

11 Results

12 Value of CII Best Practices (CII Owners) Note: Average Budget 53 Million, submitted after 2002 (n=152) Better

13 Value of CII Best Practices (CII Owners) Note: Average Planned Duration 135 weeks, submitted after 2002 (n=152) Better

14 DART ( )

15 1,646 projects Worth > $76 Billion Large & Small Projects Combined 719 (44%) 927 (56%) Owners Contractors CII Database 312 (19%) 1,334 (81%) International Domestic

16 Alignment Projects participants working in harmony to develop and meet a uniformly defined and understood set of project objectives. Initial Application

17 Elements of Alignment Business Planning Pre-Project Planning Project Execution Facility Operation Business Executive Project Functional Project Life Cycle Alignment Cross-Organizational Alignment Top-to-Bottom Alignment

18 Alignment Index vs. Performance Analysis (from recent Research Team 213 data) PerformanceLess than MedianGreater than Median Cost3.3% over budget6.5% below budget Med. = 7.81 (N=30)(N=34) Schedule 24.5% behind schedule 8.4% behind schedule (N=33)(N=35) Change orders8.2% of budget7.6% of budget (N=26)(N=27) Alignment Index Score* *Alignment During Pre Project Planning

19 Partnering Project specific partnering –Project objectives focused; short term. Strategic alliances –Enterprise objectives focused; long term Optimum Application Partnering Strategy For ABC Partners

20 Partnering Process Model Owner’s Internal Alignment Phase 1Phase 2Phase 3Phase 4Phase 5 Work Process Alignment Partnering Relationship Alignment Project Alignment Partner Selection Identify Business Drivers Evaluate Partnering Prepare and Align Select Optimum Partner Align Objectives Develop Measures Develop Reward System Develop “Win / Win” Objectives Reward Accomplish - ment of Objectives Establish Intraproject Goals Establish Processes to Support Measures

21 Benchmarking Partnering vs. Traditional Construction CategoryResult AreaResults Cost Total Project Cost (TPC) Construction Administration Marketing Engineering Value Engineering Claims (% of TPC) Profitability 10% reduction 24% reduction 50% reduction $10 per hour reduction 337% increase 87% reduction 25% increase Schedule Overall Project Schedule Changes Schedule Compliance 20% reduction 48% reduction Increased from 85% to 100% Safety Hours without lost time accidents Lost work days Number of doctor cases Safety rating 3 million vs. 48,000 industry standard 4 vs. 6.8 industry standard 74% reduction 5% of national average Quality Rework Change orders Direct work rate 50% reduction 80% reduction 42% increase Claims Number of claims Projects with claims 83% reduction 68% reduction OtherJob satisfaction30% improvement

22 Front End Planning Front end planning is also known as: Front end loading Pre project planning Feasibility analysis Initial Application Conceptual planning Programming/schematic design Early project planning

23 0 Feasibility Feasibility 1 Concept 2 Design and Construction Design and Construction 3 Front End Planning Process Initiate Phase Generate Options Filter Options PDRI 1 Feasibility Report Initiate Phase Preliminary Design/Eng. Preliminary Des./Eng. Reviews PDRI 2i Finalize Scope Definition Cost & Schedule Control Estimates PDRI 3 Project Definition Package Initiate Phase Analyze Alternatives Conceptual Scope and Estimates Evaluate and Select Best Alternatives Concept Phase Report PDRI 2 DetailedScope

24 Recent CII Pre-Project Planning Benefit Data from Research Team 213 Sample of 609 projects, $37 billion Results of good front end planning:  Cost: 10 percent less  Schedule: 7 percent shorter delivery  Changes: 5 percent fewer

25 Definition of Constructability The optimum use of construction knowledge and experience in planning, design, procurement, and field operations in order to achieve project objectives Initial Application

26 The Constructability Process:

27 Benefits of Constructability Avg. 4.3% reduction in project costs. Avg. 7.5% reduction in project schedule. Potential to improve: Security, safety, & environmental impact. Project quality. Operability, functionality, and reliability. Project team relationships. Rework and rescheduling on the project.

28 Definition of Materials Management Integrated process for planning & controlling all necessary efforts to –Specify –Procure –Deliver materials & equipment to the job site. Initial Application

29 Benefits of Materials Management Average % Improvement Reduced bulk supplies40 Improved supplier performance24 Cash flow savings23 Reduced site storage and handling21 Improved craft labor productivity16 Improved project schedule16 Reduced management personnel15 Reduced risk 5

30 Planning for Startup Planning for the transitional phase between plant construction completion & commercial operations, including: –Systems turnover. –Check-out of systems. –Commissioning of systems. –Introduction of feedstocks. –Performance testing. Initial Application

31 Benefits of Planning for Startup Provides common objectives & plan for: –System turnover, checkout, commissioning & filling. –Performance testing. –Business unit & plant operations. –Owner project management. Involves key front-end stakeholders before design is fixed. –Project Management, Engineering, Construction –Plus Startup Manager, Plant Operations & Maintenance. Increased focus on: –Cost elements of startup. –Estimate accuracy. –Meeting commercial operations date. Timely & thorough identification of problems & issues during planning phase…before startup activities.

32 CII Best Practices Project Planning Phase Partnering Alignment of Project Objectives Pre-Project Planning Team Building Design Phase Constructability Materials Management Construction/Startup Phase Planning for Start-Up Zero Accidents Techniques Project Life Cycle Benchmarking Change Management & Scope Control Disputes Resolution Implementation of CII Research Lessons Learned Quality Management

33 Other CII Practices (CII Best Practice Candidates) Project Planning Phase Attract and Maintain Skilled Workers Automated Identification Effective Use of Global Engineering Workforce Environmental Remediation Management Equitable Risk Allocation International Project Risk Assessment Leader Selection Modularization/Preassembly Organizational Work Structure Project Delivery and Contract Strategies Project Security Project Teams Technology Implementation Value Management Work Process Simulation Design/ Construction/ Startup Phases Craft Productivity Practices Design for Maintainability Design for Safety Engineering Productivity Measurement Piping Design Project Life Cost & Schedule Control Employee Incentives Fully Integrated and Automated Project Processes (FIAPP) Lessons Learned Management of Education & Training Managing Workers’ Compensation Project Health Assessment Small Projects Execution

34 Value of Best Practices Theoretical Relationship High th Quartile2nd Quartile1st Quartile Practice Use Performance Better 3rd Quartile Low

35 Construction Industry Institute Thank you for your attention! Manuel A. Garcia Associate Director Construction Industry Institute 3925 W. Braker Lane (R4500) Austin, TX (512)