NOISE SOURCE IDENTIFICATION PROJECT CONTINUOUS MINER TEAM
Fairchild Mining Machine Fairchild Model 410 –Auger Type –Operator’s Compartment –1 Operator and no helper Fairchild Haulmark Continuous Haulage –4 Operators –No operator compartment
Miner Operators
Bridge Operator Summary
Significant Changes Miner operator changes positions with bridge operator at midshift –Switch with #2 instead of #4 Plexiglas Barrier –Between operator and conveyor chain
Dosimeter Results After Modifications
Joy Mining Machines Joy 14AA CM –Remote Control –Scrubber Capacity 3997 –13 Horsepower motor Silencer package installed in August 1 bridge operator
Miner & Bridge Operator March 2000
Miner & Bridge Operator January 2001
Tivar Conveyor Deck Joy 14 CM –Full face miner with Integral Bolters –Auxiliary Fans
Noise Level Readings 87 dbA with fan only 93 dbA motors only 102 dbA with chain only Chain is dominant noise source 101 dbA left ear - 474% Dose 97 dbA right ear - 272% Dose
Eimco Mining Machines – Continuous Mining Machine Remote Control Silenced Fan Housing 30 HP motor 6000 CFM capacity
Miner Operators
Bridge Operators Summary
Significant Findings Mining: dBA with scrubber Scrubber exhaust: 102 dBA
Scrubbers Sleeve style attenuator –30 or 40 HP only Bolt on attenuator Foam wrap on deflector Foam wrap around housing –30 or 40 HP only Silenced fan housing Proper fan blade clearance
Auxiliary Fans Silencers Enclose fans as much as possible Tubing maintenance –Holes –Loose connections
Continuous Mining Machine Conclusions Chain conveyor is primary source of noise Scrubber is secondary source of noise Insulation of motors and pumps show limited results Replace bent conveyor flights or sides Proper operator positioning Barriers where possible
Future Work Coated conveyor flights –with Consol, Joy, NIOSH Scrubbers with crossover ductwork –Initial survey conducted 2/14/01