AXSYS ®.Process Overview. AXSYS Products AXSYS.Process – Process Engineering Environment for Front End Design & Engineering, providing an integrated Process.

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Presentation transcript:

AXSYS ®.Process Overview

AXSYS Products AXSYS.Process – Process Engineering Environment for Front End Design & Engineering, providing an integrated Process Information Database with interfaces to standard engineering tools AXSYS.Integrity – Risk Based Inspection Planning tool, for managing inspection information and providing Likelihood of Failure and Consequence of Failure Calculations AXSYS.Engine – A general purpose Object database with tightly coupled 2D Schematic capabilities, providing a platform for implementation of engineering solutions

The Process Plant Activity Model © Process Industries STEP Consortium

The AXSYS.Process Domain

FlexibleWorkflowFlexibleWorkflow IntegrationIntegration AutomationAutomation KnowledgeReuseKnowledgeReuse The AXSYS.Process Vision Goals: Enhance Enterprise Workflow Enhance Enterprise Workflow Reduce Engineering Design Effort Reduce Engineering Design Effort Reduce Hand-Over Time and Effort Reduce Hand-Over Time and EffortGoals: Enhance Enterprise Workflow Enhance Enterprise Workflow Reduce Engineering Design Effort Reduce Engineering Design Effort Reduce Hand-Over Time and Effort Reduce Hand-Over Time and Effort

What does AXSYS.Process do? Integration Tool - Store & Manage Data streamlines communication between your engineering software tools Case and design studies & comparisons Change and revision management Automated Deliverable Generator PFD’s, P&ID’s, datasheets, reports based on your best practices Data Database and Model Rich and extensible data management

OHIO Eliminate Re-Entry and Duplication of Data A single storage source for all process data associated with a projects Data Centric All users and all documents access same data Data Consistency Graphics are a report on the database A multi-discipline access No data replication between departments OHIO – Only Handle It Once

Benefits Reduce Time to Market AXSYS can Reduce FEED Effort by 50% Automation of Deliverables True Data Integration eliminates re-input Leverage Standard Engineering Software Leverage Your Existing Excel Workbooks Shared Multi-User Access Improve Quality Consistent Designs Based on Your Standard Practices Based on Your Standard Excel Sheets Customized to Your Way of Doing Business Complete - Compare to Previous Designs Help Identify New Best Practices Verify Implementation Correct - Track Changes Complete Change Reporting

The AXSYS Integrated Environment Equipment Design Excel Integration Data sheets / Reports / Data sheets / Reports / Calculations Calculations Legacy Applications Third-party, In-House Integrated: Multi-User Database Flexible: Workflow Independent IntelligentSchematics Intelligent 2D Schematics PFD and P&IDs AXSYS.ProcessDatabase Data Warehouse eWarehouse Process Simulators Process Simulators 2D Drafting

AXSYS Database The AXSYS Integrated WorkflowPFDAutomationPFDAutomation P&IDAutomationP&IDAutomation Datasheets/ReportsDatasheets/ReportsRevisionControlRevisionControl SimulationLoadingSimulationLoading

Feature Highlight: Intelligent Graphics  Drag & Drop  In-Place Editing  Object Handles for Scaling, etc.  User Definable Graphics  Intelligent Routing  Smart Connect Points  Automatically Generated Templates  Multiple Graphics Windows

Feature Highlight: Equipment Sizing  Size One or Multiple Items at Same Time  Multiple Sizing Cases  Heat Exchangers Heaters, Coolers  Vessels 1,2 and 3-phase  Towers Trayed, Packed  Rotating Equipment  Pipes 1 & 2 phase

Feature Highlight: Revision Management  Define and Manage Multiple Revisions  Track Changes Who, What, When and old values Track both Graphics and Data  Highlight Changes On graphics as datasheets  Report Changes Generate detailed Reports  Store Old Versions View Previous Revisions Regenerate Previous Revisions

Feature Highlight: Customization Tools Project Administration Item Tagging Templates Unit Definitions Data Sheet Mapping Data Views PFD/P&ID Automation Rule Editor Symbol Editing Support and Consulting Services

AXSYS Database The AXSYS Integrated Workflow PFDAutomationPFDAutomation Bentley Functional Design Bentley P&IDAutomationP&IDAutomation Datasheets/ReportsDatasheets/ReportsRevisionControlRevisionControl SimulationLoadingSimulationLoading

AXSYS Database PFDAutomationPFDAutomation Bentley Functional Design Bentley P&IDAutomationP&IDAutomation Datasheets/ReportsDatasheets/ReportsRevisionControlRevisionControl SimulationLoadingSimulationLoading The AXSYS Integrated Workflow

Detailed Design Integration Flow AXSYS Database Data Manager DB 1 2

Case Study – Mitsubishi Chemical Summary of Projects Process 1Basic Design for Process License Process 2Bid Package Process 3Process Design Process 4Basic Design for Process License Process 5Process Development Process 6Bid Package Process 7Preliminary Feasibility Study for R&D 3 Process Studies 4 FEED/FEL Projects

Project Duration decreased 45% Analyzed all tasks and critical paths for Front-End Engineering of a process with 260 pieces of equipment and 930 pipelines 94 days 51 days UsingAXSYS.Process Time Reduction

MH Engineering Man-hours 50 % decrease Total Man-hours 42 % decrease 1185 man-hours Effort Reduction Using AXSYS.Process

Value Proposition Process Engineering - Percentage Savings Process case studies Equipment selection/sizing Transforming data to PFDs and spec sheets Sketching PFDs & P&IDs Initial cost estimation Heat Exchanger selection/design Compiling Process Design Package 55% 85% 60% 70% 45% 30%

Value Proposition Non-Process Engineering - Percentage Savings Detailed costing Deliverable PFDs and P&IDs Total Process & Non-Process Engineering Savings 46% 70% 25%

AXSYS.Process 8.6 New ad-hoc query tool Improved Excel interface using COM Add-in Integrated Datasheet Document Management New symbol manipulation facilities Embedded HTRI exchanger sizing Integrated sizing using Excel ~ 50 new and improved ease of use features

AXSYS.Process Summary Front-End Engineering Environment Data-Centric Integrates Standard Engineering Software Tools Applies Your Best Practices Automates Your Deliverables Eliminates Data Re-Input Project Wide Data-Consistency Leveraging Existing Investments Open, Extensible and Fully Configurable