DISASTER MANAGEMENT PLAN of Bellary District Deputy Director of Factories Bellary

Bellary District Map Disaster Management Plan of Bellary

Bellary Industrial Map Disaster Management Plan of Bellary

BELLARY DISTRICT Bellary District came into existence in 1800 A.D. It has 7 Taluks Bellary, Hospet, Sandur, Siraguppa, Kudligi, Hadagli & Hagaribommanahalli. Population of Bellary District – About 20 lakhs Total geographical area – 8,13,196 Hectares Forest area – 97107 Hectares Disaster Management Plan of Bellary

Industries Registered under Factories Act. Rice and Oil Mills 154 Cotton Ginning 44 Sponge Iron/ Rolling Mills 47 Integrated steel plants 1 Power plant 5 Coke oven plant 2 Industrial Gases 3 Sugar Plant Others 96 Total 354

FACTORIES Major Accident Hazard Factories – 04 Potentially Hazard Factories – 05 Hazardous Factories – 57 Disaster Management Plan of Bellary

Major Accident Hazard Industries 1. M/s. J S W Steels Ltd. Toranagallu 2. M/s. Jindal Prax Air Oxygen Co. Ltd. Toranagallu. 3. M/s. Bellary Oxygen Co. Ltd, Toranagallu. 4. M/s. B O C India (P) Ltd, Toranagallu All are located in the JSW complex, Toranagallu. Disaster Management Plan of Bellary

Potentially Hazard Industries. 1. M/s. J S W Energy Ltd, Toranagallu. 2. M/s. Bellary Thermal Power Station,Kudathini. 3. M/s. Monsanto India Ltd, Bellary. 4. M/s. United Galva (P) Ltd. Bellary 5. M/s. JAMIPOL, Toranagallu. Disaster Management Plan of Bellary

Hazardous Industries Total industries – 57 Mainly Sponge Iron, Hydel power, Coke oven plants, Oxygen Re-filling plants, etc,. On-Site Emergency Plan of all the hazardous industries have been approved by Director of Factories & Boilers, Bangalore Disaster Management Plan of Bellary

Inventory of hazardous materials in the district 1. M/s. J.S.W. Steels ltd., Toranagallu. LPG – 2 x 18 MT. Gas Holders containing Carbon Monoxide i) Corex Gas Holder : 1,00,000 M3 ii) Blast furnace –Gas Holder : 50,000 M3 iii) LD Gas Holder : 30,000 M3 iv) Blast furnace - Gas Holder : 50,000 M3 v) Coke oven -Gas Holder : 50,000 M3 LD Gas Holder : 50,000 M3 Total = 3,30,000 M3 Chlorine – 6 x 1 MT Hydrogen Gas Holder – 3 x 81 M3 Disaster Management Plan of Bellary

2.M/s. Jindal Prax Air Oxygen Co. Ltd, Toranagallu Liquid oxygen – 1000 MT 3. Bellary Oxygen Company Ltd,. Toranagallu Liquid Oxygen – 1000 MT 4. BOC India Ltd,. Thoranagallu Disaster Management Plan of Bellary

Potentially Hazard Industries 1. JSW Energy Ltd,. Thoranagallu Chlorine – 6 x 1 MT 2. Bellary Thermal Power Station Chlorine – 8 x 1 MT 3. Monsanto India Ltd,. Bellary LPG – 2 x 7 MT Disaster Management Plan of Bellary

4. United Galva Pvt. Ltd,. Bellary LPG – 2 x 7.46 MT 5. United Spirits Ltd,. Hospet Spirit – 2.0 Million liters 6. JAMIPOL Thoranagallu Calcium Carbide – 500 MT Disaster Management Plan of Bellary

Worst Case Scenarios In The District Release of toxic and flammable gas Failure of 1,00,000 M3 Corex/Blast Furnace Gas holder containing carbon monoxide (CO). (Threshold Limit Value(TLV) 50 ppm) Release of toxic gas Rupture of chlorine tonner and release of 900 kgs of chlorine Leakage. (Threshold Limit Value 3ppm) Disaster Management Plan of Bellary

Vapour cloud explosion Boiling Liquid expanding Vapor Explosion (BLEVE) -Rupture of 18 MT LPG Bullet- explosion and fire. Hydrogen Gas explosion Explosion of 81 cum hydrogen bullet Explosion of cryogenic liquid tank Rupture of liquid Oxygen tank causing Cold Burns Disaster Management Plan of Bellary

Hazard Index Matrix of Bellary Dist Name of the industry Toxic release Explosion Fire Cold burn JSW Steels Ltd √ JPOCL Bellary Oxygen Co.Ltd BOC India Ltd

District Administration Bellary District Crisis Group constituted & meetings conducted Periodically. Prepared Off-Site Emergency Plan for Bellary district in the year 2006. Updated as on May 2009 Off-site Emergency Plan is Available in The Bellary District Website www.bellary.nic.in Disaster Management Plan of Bellary

Mutual aid amongst MAH & Hazard Industries is being practiced. Periodical Mock drills are being conducted at MAH & Potentially Hazard industries involving District Authorities On-Site Emergency plans have been re-viewed & have been approved by the Director of Factories & Boilers, Bangalore. Mutual aid amongst MAH & Hazard Industries is being practiced. The safety and health status of 2 MAH Industries have been reviewed by the site appraisal committee. Disaster Management Plan of Bellary

Mock Drill conducted in presence of District Administration Disaster Management Plan of Bellary

Involvement of Local Elected representatives in the Mock Drill Disaster Management Plan of Bellary

Major Accidents in Bellary NO Major Chemical Accidents/Disasters has occurred in the Bellary District Disaster Management Plan of Bellary

Creating awareness amongst the Workers & Neighboring Public by Circulating pamphlets Distributing Safety Hand Books in Kannada & English Handbook on Hazardous Chemicals Safety quiz Booklet for workers Involvement of workers & Public in the mock drill Disaster Management Plan of Bellary

Conducting safety quiz Competition for workers Inter Industry competition to create awareness on safety Conducting training programme for Engineers, Supervisors & Middle Management On safety Disaster Management Plan of Bellary

Disaster Management Plan of Bellary

Bellary District Crisis Group Meetings/Mock Drills 15.03.1999 27.07.1999 23.06.2000 22.12.2000 28.11.2002 04.12.2003 04.12.2004 15.09.2005 06.12.2006 04.12.2007 08.12.2008 17.12.2008 07.03.2009 By Deputy Commissioner, Bellary Disaster Management Plan of Bellary

Disaster Management Plan of Bellary COREX GAS Corex gas contains Carbon Monoxide 43%. Blast Furnace gas contains 24 % CO and Colorless, Odorless, and Poisonous gas Highly In-flammable Density : 0.97 ( Air=1) it is lighter than Air Lower explosive Limit : 12.5 % Upper Explosive Limit : 74.5 % The threshold value of CO gas in atmosphere is 50 ppm for 8 hours gas exposure By Deputy Commissioner, Bellary Disaster Management Plan of Bellary

Disaster Management Plan of Bellary CO Concentration In Air Effects 00 to 50 ppm Can work safely for 8 hours exposure 50 to 100 ppm Can work safely for 4 hours exposure 100 – 200 ppm Mild headache after 2-3 hours exposure 200 – 400 ppm Nausea and mild headache after 1-2 hours of exposure, occipital headache after 2-3 hours of exposure 400 -800 ppm Headache, dizziness and nausea after 3-4 hours of exposure 800 – 1600 ppm All the above symptoms in 20 minutes exposure collapse, unconsciousness and probability of death after 2 hours of exposure 1600 – 3200 ppm All the above symptoms in 5-12 minutes exposure and death in 30 minutes 3200 – 6400 ppm All the above symptoms in 1-2 minutes and death in 15 minutes exposure 12800 ppm Effect instantaneous death in 1-4 minutes By Deputy Commissioner, Bellary Disaster Management Plan of Bellary

Severity Analysis for Carbon monoxide in Corex / Blast Furnace gas – Industry Wise S.No Industry Persons Likely to be affected Safety distance in Metres > 800 M Zone A 100 M Zone B 250 M Zone C 400 M 1 JSW Steel Limited 10 15 25 discomfort for long exposure 2 JSW Energy Company Limited 5 3 Jindal Praxair Oxygen Company Ltd 4. Bellary Oxygen Co.Pvt.Ltd 5. BOC India Ltd By Deputy Commissioner, Bellary Disaster Management Plan of Bellary

Disaster Management Plan of Bellary LIQUID CHLORINE By Deputy Commissioner, Bellary Disaster Management Plan of Bellary

Disaster Management Plan of Bellary Severity Analysis for Chlorine - Industry wise Sl.No Industry Persons Likely to be affected Safety distance in Metres > 500 M Zone A 100 M Zone B 250 M Zone C 400 M 1 JSW Steel Limited 50 250 500 Discomfort for long exposure needs immediate first aid 2 JSW Energy Company Limited 300 3. BTPS By Deputy Commissioner, Bellary Disaster Management Plan of Bellary

Liquid Petroleum Gas (LPG) Properties Colorless Gas with Pungent Smell Vapor density Heavier than air Lower Explosive Limit 1.8 % Upper 9.6 % By Deputy Commissioner, Bellary Disaster Management Plan of Bellary

Disaster Management Plan of Bellary Hydrogen Gas By Deputy Commissioner, Bellary Disaster Management Plan of Bellary

Properties of Hydrogen Gas Odorless , Colorless Compressed Liquefied Gas The gas mixes well with air, explosive mixtures are easily formed. The gas is lighter than air. Extremely flammable. Many reactions may cause fire or explosion. By Deputy Commissioner, Bellary Disaster Management Plan of Bellary

Disaster Management Plan of Bellary Severity Analysis for Liquid Oxygen Sl.No Industry Persons Likely to be affected Safety distance in Metres > 500 M Zone A 100 M Zone B 250 M Zone C 400 M 1 Jindal Praxair Oxygen Company Ltd 10 Immediate evacuation as it supports Combustion 2. Bellary Oxygen Co.Pvt.Ltd 3. BOC India Ltd By Deputy Commissioner, Bellary Disaster Management Plan of Bellary

Disaster Management Plan of Bellary Severity Analysis for Rectified Spirit Sl. No Industry Persons Likely to be affected Safety distance in Metres > 500 M Zone A 100 M Zone B 250 M Zone C 400 M 1 United Spirits ltd 25 30 50 Immediate evacuation as it is high fire potential hazard By Deputy Commissioner, Bellary Disaster Management Plan of Bellary

Disaster Management Plan of Bellary Thank You By Deputy Commissioner, Bellary Disaster Management Plan of Bellary

Disaster Management Plan of Bellary The main focus of the Chemical Accident (Emergency Planning, Preparedness & Response) Rules 1996. Provide scope to deal with major chemical accidents in MAH Units and to provide expert guidance for handling major chemical accidents. Constitution of Crisis Groups for management of chemical accidents - Central, State, District Identification of Major Accident Hazard Installations; Defines - Major Accident Hazard Units, - Major Chemical Accident - Hazardous chemicals. By Deputy Commissioner, Bellary Disaster Management Plan of Bellary

Disaster Management Plan of Bellary Hazardous chemicals - Chemical Substances having hazardous properties viz., toxic, flammable, reactive and explosive - 431 Chemicals have been defined as Hazardous Chemicals. Major Chemical Accident means - an occurrence including any particular emission, fire or explosion involving one or more hazardous chemicals and resulting from uncontrolled development in the course of industrial activity leading to serious effects both immediate or delayed, inside or outside the installations likely to cause substantial loss of life and property including adverse effects on the environment. By Deputy Commissioner, Bellary Disaster Management Plan of Bellary

Disaster Management Plan of Bellary Major Accident Hazard Installations means - isolated storage and industrial activity at a site- handling of hazardous chemicals equal to or, in excess of the threshold quantities specified. For example LPG 15MT Chlorine 10MT Ammonia 50MT Liquid Oxygen 200MT Highly flammable liquids 10000MT By Deputy Commissioner, Bellary Disaster Management Plan of Bellary

Disaster Management Plan of Bellary Central Crisis Group - apex body at the Centre(G.O.I) to deal with major chemical accidents and provide expert guidance in handling MCA Secretary Govt., of India (MOF) -Chair person Jt. Secretary(Env.and Forest) – Member Secretary 19 Government & non Govt. officers State Crisis Group Chief Secretary to Govt., - Chair Person Pr.Secretary to Govt., Labour - Member Secretary 9 Government Officers and 2 Non Govt. agencies By Deputy Commissioner, Bellary Disaster Management Plan of Bellary

Deputy Commissioner - Chair Person District Crisis Group - apex body in the district to deal with major chemical accidents and to provide expert guidance for handling chemical accidents. Deputy Commissioner - Chair Person Deputy Director of Factories - Member Secretary In the state of Karnataka - about 70 MAH factories have been identified in 16 districts Bellary - 3 MAH Factories. By Deputy Commissioner, Bellary Disaster Management Plan of Bellary

IN PURSUANT TO THE RULE 8 OF THE CHEMICAL ACCIDENT RULES, 1996, Government of Karnataka Vide GO No. KAE 68 KABANI 2006 dated 13.2.2007 has constituted District Crisis Group for the Bellary District. By Deputy Commissioner, Bellary Disaster Management Plan of Bellary

Disaster Management Plan of Bellary Main Functions of the DCG - Rule 9 of CA Rules, 1996, Assist in the preparation of district off site emergency plan; Review all the on site emergency plan of MAH units; Assist the district administration in the management of chemical accident at a site lying within the district; Continuously monitor every chemical accident; Ensure continuous information flow from the district to the state regarding chemical accident and mitigation efforts. Forward a report of chemical accident if any to SCG Conduct one full scale mock rehearsal of chemical accident - off site emergency plan and submit report to DCG By Deputy Commissioner, Bellary Disaster Management Plan of Bellary

MAH Units in the Bellary District 1. JSW Steel Ltd Steel Manufacturing, Around 5000 workmen LPG-36 MT ( 2 bullets ),Chlorine- 3MT and Corex Gas – 1.3 Lakh cubic meter 2. Jindal Praxair Oxygen Company Limited, Oxygen, Nitrogen & Argon manufacturing, Around 100 workmen; Liquid Oxygen - 1000 MT and Corex Gas as Fuel online. 3. Bellary Oxygen Co. Ltd. Liquid Oxygen-1000 MT By Deputy Commissioner, Bellary Disaster Management Plan of Bellary

Disaster Management Plan of Bellary POTENTIAL HAZARDOUS INDUSTRIES JSW Energy Limited, Chlorine- 1x6 MT.and Corex Gas as Fuel online. 2. Monsanto India Limited, LPG- 14MT 3. United Galva Ltd., LPG- 14.92MT 4. Pampasara Distilleries Limited, Spirit- 2.0 Million Gallons. By Deputy Commissioner, Bellary Disaster Management Plan of Bellary

STATUS OF THE MAH AND POTENTIAL HAZARDOUS INDUSTRIES All factories are functioning; All factories have revised their on site emergency plans recently; The Hazardous Chemical stored (Total Qty.) LPG – 64.92MT Corex Gas – 1.3 Lakh cubic meter Chlorine - 9 tonners Liquid Oxygen- 2000 MT Spirit –2.0 Million Litres By Deputy Commissioner, Bellary Disaster Management Plan of Bellary

Disaster Management Plan of Bellary Previous meetings of the DCG - Bellary 1. 15/03/1999 2. 27/07/1999 3.23/06/2000 4. 22/12/2000 5. 28/11/2002 2003 & 2004 witnessing of On Site Emergency Plan Mock Drill on 4th December. 6.15-09-2005 7. 06-12-2006 By Deputy Commissioner, Bellary Disaster Management Plan of Bellary

Disaster Management Plan of Bellary TASKS BEFORE THE DCG Review the strength and weaknesses of the onsite emergency plans prepared by the MAH Units. Review of Off site emergency plan and suggests changes. Create Public Awareness among the workers and the neighboring public. Provide expert guidance/advise to the management to carryout out audits to ensure integrity of the system. By Deputy Commissioner, Bellary Disaster Management Plan of Bellary

Disaster Management Plan of Bellary THANK YOU By Deputy Commissioner, Bellary Disaster Management Plan of Bellary