Sensors & maintenance management mobile application Sensor and multi-service co-operation Industrial Internet

© Metso Current practises in maintenance & service Motivation Technology and applications available Metso application Questions & discussion Presentation topics 2

© Metso Dr. Mika Karaila Research Manager Metso Automation Research & Technology, Tampere Contact info 3

© Metso Computerized Maintenance Management Systems (CMMS): - Part of asset management / ERP system Scheduled maintenance: - Walkaround - Measurement and data archiving Hardwired measurements: - Continuous, online, immediate warning & alarm - Critical devices Traditional maintenance 4

© Metso More work and less people require effective communication and device ”knowledge” Less people working at the factories Outsourcing: - Device vendors taking care of devices - Special service companies doing maintenance Large plants: - Devices are spread in wide area New demands and practices in maintenance 5

© Metso Source: Cisco & Morgan Stanley, picture: CNN Read more: Cisco - More things are connecting to the Internet than people - over 12.5 billion devices in 2010 alone. - Cisco’s Internet Business Solutions Group (IBSG) predicts some 25 billion devices will be connected by 2015, and 50 billion by Morgan Stanley - By billion devices will be connected to the Internet of Things. Estimates for Nordic area - By billion devices will be connected Motivation Numbers behind research: Internet of Things -billion-devices-will-be-connected- to-the-internet-by #ixzz2pbe7K22s 6

© Metso Connect the world’s machines, facilities, fleets and networks with advanced sensors, controls and software applications Industrial Internet, term by General Electric Definition according Tim O´Reilly Source: Tim o´Reilly Connect the world’s machines, facilities, fleets and networks with advanced sensors, controls and software applications Intelligent Machines Combines the power of physics- based analytics, predictive algorithms, automation and deep domain expertise Advanced Analytics Connecting people at work or on the move at any time to support more intelligent design, operations, maintenance and higher service quality and safety People at Work Intelligent machines Combines the power of physics-based analytics, predictive algorithms, automation and deep domain expertise Advanced analytics Connecting people at work or on the move at any time to support more intelligent design, operations, maintenance and higher service quality and safety People at work 7

© Metso Scalability: from some devices to thousands / site -> Billions More devices, sensors & information Connectivity & interoperability on devices & applications Knowledge sharing & intelligence needed Usability: easy & fast Information explosion Industrial Internet 8

Intelligent Reliability Metso experience: Intelligent maintenance New technologies – challenges and opportunities

© Metso Technology fusion Multi-sensor Industrial Internet Devices & sensors: - Bluetooth low energy & mems technology TI sensortag as a proto-type platform Rapid testing: small HW changes, modified SW examples Interoperability & Connectivity: - Smart phones (many existing applications), iOS & Android - Internet access through gateway (Linux) Measurements: - Acceleromation, temperature, audio (plus humidity & gyroscope from TI sensortag) 10

© Metso Sensortag Internet ERP systems CMMS systems Condition monitoring system overview Key components: utilizing existing HW, customizing SW Wifi / 2G/3G Desktop application BeagleBone Black Mobile applications M-Board Raspberry Pi + Full HD camera 11

© Metso Vibration: - Based on accelerometer X,Y,Z (correction by gyroscope) - RMS classification / clustering - NOT for high sample rates (limited resources) Temperature: - IR & ambient Audio: - Based on MEMS microphone (VTT) - Leak detector for on/off valves (e.q. safety valve) Battery level: - Based on capacity & average power consumption (Bluetooth LE, Profile 4.1) Camera based (separate platform): - Rope damage detection, IR photos Metso Automation case: sensor usage Condition monitoring measurements 12

© Metso Multi-sensor Industrial Internet Interoperability: smart phones (iOS / Android) Usability: Bring Your Own Device (BYOD), - Applications like others - Indoor navigation (based on magnetic field) Low cost sensors, reuses existing infra structure Interoperability: bluetooth & internet providing standards Autonomy / adaptation: few parameters, self configuration Integrated services: - Indoor location - Cloud storage for sensor measurement data and for tasks / events Facts / requirements that are fulfilled 13

New ideas for service & maintenance Changing the way we work

© Metso Personal login for authentication & customer ID Key points for connectivity: - Android 4.3 or iOS with Bluetooth LE - Wifi / 3G Usability: - Fast sensor access NFC or QR-code - Indoor navigation Use your own device Metso mobile service application 15

© Metso Task list shared New way of working: Gamefication => Who executes most of the tasks? Different points, depends on task hardness or needed working time Metso service application 16

© Metso Navigate: Find device even in an unknown plant Metso service application Indoor Atlas navigation - 1m accuracy Useful in cases: - Wide area - Multiple devices - New customer - Relocated device 17

© Metso Select task from the list Look sensor data, trends and photo Can be accepted as done => CMMS integration Execute maintenance task Metso service application 18

© Metso Touch NFC tag OR Scan QR-code (attached on device) => Application shows sensor data Fast access to sensor data by NFC / QR-code Metso service application 19

© Metso Share information & knowledge Metso service application Priority Location Photo in small icon in the middle Add other information to task like: Service|Calibration|Broken Description: database etc. 20

© Metso Drag & drop tasks to maintenance date Reschedule sensor tasks & check events Sensor management 21

© Metso Place sensors on correct location on floor plan Sensor data management Create sensor, add tag, name etc. Location / relocation Measurement trends Printout QR-codes Write NFC tags 22

© Metso Before map can be used Walk once to get data Walk same route back to validate data Fast to create map No extra devices needed Easy & fast map creation Map Creator 23

© Metso Interoperability VTT Vibration data clustering tool Android application Analysis acceleration measurement data 24

© Metso Interoperability Raw data in iOS Graphs from the same sensors 25

Technology & benefits Summary

© Metso Bluetooth smart & NFC tags => => Connectivity & easy access Small sensors & Smart phones => Mobility => Indoor navigation Internet & Cloud integration => Intelligence Industrial Internet: keywords 27

© Metso Benefits More effective working, less time wasted, people can work faster Thousands of points can be checked instead of hundreds More regular measurements mean less unscheduled breakdowns Cost effective solution that scales up 28

© Metso 29 Metso Mobile Service Application helps you to find the field device which needs service! Sensors: battery life | distance | security Signal handling: local | gateway | cloud Gateway: functionality Cloud: intelligence Integration: 3rd party systems | ERP Mobile application & Smart glasses Discussion topics watch?v=S6xyKf_QVIk watch?v=jHFCork_R1Q

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