Battery (Cell) Technology …………without the chemistry (sort of) Neal Enault, WA6OCP September 2008 - - - Standard disclaimers apply.

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Presentation transcript:

Battery (Cell) Technology …………without the chemistry (sort of) Neal Enault, WA6OCP September Standard disclaimers apply

You Were Expecting Watt ?

Got A Potato?

A Brief (very brief) History 1800Volta Voltaic pile 1866Leclanche Carbon-zinc wet cell 1885Yai First dry cell 1887Gassner First carbon-zinc cell 1899Jungner First NiCd rechargeable 1901Edison Alkaline storage battery 1959Urry Invented small alkaline cell 198?--- MiMH

Primary Cells Carbon zinc 1.5V Alkaline (zinc-manganese dioxide) 1.5V Mercury 1.3V Zinc air 1.4V Silver oxide 1.55V Lithium-manganese dioxide 3V Lithium-iron disulfide 1.5V Lithium-poly-carbon monofluoride 3V Note: Lithiums are vented and have PTC’s

Secondary Cells Lead-acid Alkaline Nickel cadmium Nickel metal hydride Lithium ion Lithium polymer

“Sealed” Ain’t Sealed SLA’s (sealed lead acid) and Gel-Cells are "Valve Regulated Lead Acid”, aka “Recombinant” compared to Vented or “flooded” batteries (use with caution indoors)

Battery Selection has Tradeoffs Energy Density – W-h/kg Cycle Life – number of charges Self Discharge – shelf life Load current – relative to Ah Cost – if you care

AH Ratings – Not what you might think Example: PowerSonic PSH-1280FR 12V, 8.5AH, High-Rate Series 20-hr425mA to 10.5V8.5 AH 10-hr810mA to 10.5V8.10 AH 5-hr1.5A to 10.2V7.5 AH 1-hr5.27A to 9.0V5.27 AH 15-min17.5A to 9.0V4.38 AH

Got Volts? maybe not K3 11V min. FT-897D 11.7V min. FT V min. LDG Z-11Pro autotuner (8V min). NiMH, Alkaline, and Lithium 9v batteries were in their original battery list…….now only three Lithium or eight NiMH cells are listed.

Rechargeable Comparisons AlkalineNiCdNiMHSLA Gel-Cell Li-Ion Li-Po W-h/kg80 init.40 to 6030 to to 200 Cycles to to to to 1200 Discharge %/mo to 20~30 Ex “LSL” ~55 to 10 Max Load C=10hr rate 0.2C>2C0.5-1C0.2C~1C

Charging err on the side of caution! Typical “overnight” charging rate is 10% of AH rating (based on C=10) NiCd and NiMH use the same chargers. Special chargers for Li-X (caution). Create a charging schedule. Don’t wait too long. Some chargers can also cycle. Consider solar.

Use the Resources on the Web “Know thine battery” PowerSonic Exide Maha (Powerex) Energizer (The Bunny) Others

Energizer E91 AA Alkaline Datasheet mAh capcity vs. discharge current Constant power: discharge mW vs. hours Constant current: discharge mW vs. hours Constant power: hours vs. V (f) power Constant current: hours vs. V (f) temp. Industry standard “application curves”

Energizer NH NiMH Datasheet Hours of discharge vs. V (f) load Also Ri, Z, and operating and storage temperatures Tech Bulletins and Battery Manuals available in addition to datasheets.

Make sure your UPS isn’t an Oops APC ES8 650VA Max watts min. backup at full load 15.4 min. backup at half load. Equivalent of ~8Ah SLA An UPS is still an important addition.

Final Thoughts and Biases Use the Sunnyvale battery pickup. Put an UPS on your station. Watch out for “fat” NiMH’s. When in doubt, stick with proven products. e.g. PowerSonic, Maha, Astron, etc. Look at wheelchair and golf cart batteries for radio applications.