Training Services Consultancy Auditing Inspection S

“ LEARN THROUGH THE EXPERTS” Cochin, Chennai, Dubai Tel , , Mob – , , S

Qualimations expertise……….  Non-Destructive Testing  Destructive Testing  Six Sigma  Welding  Metallurgy  Reliability Engineering S

S Sectors we serve  Petrochemical  Oil & Gas  Marine  Hydro  Nuclear  Aircraft

S International Clients  PEMCO Inspection Services ( Qatar Petroleum)  National Iranian Tanker Corporation  Aries Marine ( U.A.E )  QISS (Quality Inspection Services –Sharjah, U.A.E)  Topaz Engineering ( Fujairah – U.A.E )

S Indian Clients  IRS ( Indian Register of Shipping )  Vijay Tanks & Vessels ( LNG Project -Kochi)  IBR ( Indian Boiler Regulations )  Rig-Tech ( Kochi )  BIM ( Bharatidasan Institute of Management )  BHEL Trichy Phase2  Zebec Marine Services ( Kochi )  Adoor Engineering College  Aries Marine ( Kochi )

S Profile of Consultants. T. J. Jaya Krishnan Mechanical Engineer. ASNT NDT L-III in 5 methods. Worked at BHEL, L&T,Cochin Shipyard. 18 years experience in Welding, Metallurgy, Destructive testing,Non-Destructive testing. Profile of Consultants. P Balakumar Production Engineer. Boiler Designs, Valves, Pressure vessels. General Manager, BHEL Trichy 23 years experience in Fabrication Profile of Consultants. Stijo Augustine Marine Engineer. Marine Services Consultant Qualimatiions 12 years experience in Marine Engineering Profile of Consultants. HariKrishnan Quality Engineering 17 years experience in Six Sigma. Worked at Lucas TVS and as Quality consultant. Profile of Consultants. Subash Oil Field 17 years experience in Oil field methods Works at Slumberger, Yemen,Dubai,Bombay Consultants and Trainers

S What do you gain ?  Internationalal Certification that leads to Level2 certificate.  All jobs where NDT / Welding is part of profile.  ASNT level 3 support  Online Technical support  Practical exposure to all the NDT methods  Suitability to jobs in Gulf and India very high.

S American Society for Non-destructive Testing American Society for Quality Certifications

Non-Destructive testing ( ASNT NDT L- II Certification )  Training ( Theory & Practical )  Examination ( Theory & Practical ) Oil & Gas  Methods Covered Ultrasonic Testing Radiographic Film Interpretation Penetrant testing Magnetic testing ( 4 individual certification valid for a period 5 years on successful completion of examination as per ASNT SNT-TC-1A 2006 )  General Introduction to the other methods of NDT.  Job opportunities achieved by NDT Certification.  Latest NDT developments. S

Destructive Testing  Testing of mechanical properties of materials using UTM ( Universal testing machine )  Tensile Testing  Bend Testing  Compressive testing  Hardness testing  Impact testing  Macro Analysis, Micro Analysis S

Chemical Analysis of materials.  Conventional Method  Spectrometer analysis Oil Testing  Testing for Viscosity, Fire point, Flash point, Water content Paint analysis  Testing for Viscosity, Fire point, Flash point, Water content, Scratch resistance. S

S Welding Introduction to welding Different Welding process Defects associated with Welding process. Welder Qualification, Procedure Qualification.  Inspection for welder qualification & procedure qualification.  NDT, DT associated with welder qualification & procedure qualification. General awareness of Welding Inspector qualification for Engineers such as AWS & CSWIP.

S METALLURGY Introduction to Metallurgy on Materials. Selection of proper engineering Materials. Materials properties of Castings, Forgings & Rolled Materials. Failure Analysis

S Defects associated with production Technology Defects associated with Casting ( Primary Process ) Defects associated with Forging,Rolled products ( Secondary process ) Defects associated with finishing process ( Welding, Grinding ) Defect associated with In-service Inspection

S Interpretation of codes, standards, specification & Procedures What are Codes, Standards, Specification & Standards Different codes in ASME ( American society for Mechanical Engineers ) Acceptance standards for Casting, Forging, Plates, Welds ( Plate & Piping ) as per ASME General awareness of other codes & standards such as ABS, ASNT, AWS, API. Difference between Marine & Petrochemical standards.

S Quality control in Marine Industry Inspection associated in ship building.  Raw material inspection  Panel Inspection  Sub assembly Inspection  Unit Inspection  Grand Assembly inspection  Erection Inspection  Final inspection Inspection in Ship Repair.  Thickness gauging of Hull & machinery  NDT inspection of Marine Structures

S Quality control in power industry Inspection associated in Power Industry Fabrication.  Raw material inspection  Panel Inspection  Sub assembly Inspection  Unit Inspection  Erection Inspection  Final inspection In-service inspection.  Visual inspection of In-service equipments  In-service NDT inspection of equipments in Power industry

S Six Sigma Certification Deming’s Cycle and Quality Planning Production part approval process Process Flow - FMEA - Control plan Failure Modes and Effects Analysis Statistical Process Control Prioritizing and Inference with Data Measurement System Analysis Gage Capability study How to build an effective control plan Problem Solving- Deep Analysis Machine/Process capability Error proofing -Poka YokeFMEA Statistical Process Control Measurement System Analysis

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At the end of this program? Certified as ASNT level2 in NDT Training for Welding/Metallurgy Certified Six Sigma Yellow belt- Quality Straight On Job experience Job Support S Certified

Course Fee and Duration NDT – 18,000 : 20 Hrs Six Sigma – 10,000 : 10 Hrs NDT + Welding + Metallurgy – 22,000 : 30 Hrs Complete Training Rs 25,000 : 40 Hrs S Certified