Global Acquisitions and Mergers: Keeping PI in Focus OSI Users Conference 2003 May 12-14, 2003 Jamie Andrews Stan Megraw.

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Presentation transcript:

Global Acquisitions and Mergers: Keeping PI in Focus OSI Users Conference 2003 May 12-14, 2003 Jamie Andrews Stan Megraw

Outline Company Background PI at Domtar Corporate Networking PI Users Network PI Network Strategy Success stories

Domtar Locations Pulp and Paper Mills Sawmills Paper Merchants and Distributors

Domtar’s Business Segments

Domtar’s Growth Source: Bloomberg, Domtar (In millions of Canadian Dollars) Now the largest pulp & paper company in Canada

PI at Domtar –Systems 9 Mills currently have PI 2 Mills in progress of implementing PI Number of PI systems  10 standard PI systems  2 IT monitor systems  2 development systems Number of tags – 165,000 Server products in use include PI-ACE and PI-MDB

PI at Domtar – Clients Number of Clients – Approx licenses Client products installed include  Process Book  Datalink  PI-SDK and VB  PI-ICE  PI-ActiveView  PI-Batch  PI-SQC  PI-Profile

PI at Domtar – Interfaces  ABB Accuray 1190  ABB Ulma 2000  Ulma 3D  Ulma CNI  Allen Bradley RSLinx (2)  Bailey Infi 90 (4)  Batch File (2)  Cognex ISYS  DDE  Fisher Chip  Foxboro AP  Honeywell TDC3000  HTML  Modbus Plus PLC  Moore APACS  Moore ICI (2)  MX Roibox  OPC (3)  PI to PI  RDBMS(2)  Valment DXD  WonderWare In Touch (2)

PI at Domtar – Example Applications Integrating PI and Proficy for Viewing Cost  Producing values reports using data from PI and other sources Real-time Detection of Operational Non- conformance  Using PI to ensure ISO conformance Evaporator Simulator  To assist in the planning of evaporator boil outs AOX Simulator  To predict level of AOX emissions to ensure conformance to environment standards

PI at Domtar – Applications (cont…) Grade change applications (at 2 mills)  To decrease waste caused by grade changes Fiber tracking  To track pulp types from wood chips to paper Condition Based Maintenance (in progress)  To trigger work based on equipment condition Electronic Log Sheets (multiple mills)  applications that automatically updates hourly readings from PI tags and manual tests by operators

Corporate Networking - Objectives Share knowledge and best practices Break down silos  “One Domtar” Take advantage of technical excellence in people & processes

Corporate Networking - Key Areas 1. Recovery, Steam & Power 2. Pulping Technologies 3. Papermaking Technologies 4. Variability Reduction 5. Environment 6. Maintenance 7. Sheeting & Finishing 8. PI Users

Why Domtar Promotes Networking Since 1998, Domtar acquired 7 pulp and paper mills. Now have the critical mass, purchasing leverage and technical know- how to:  promote the exchange of information for expediently resolving problems, and  progress towards improved return on capital invested

Why PI Networking?  PI installations have been developed independently and over different time- frames  Systems functionality, modules and version levels vary considerably  Some mills are initiating new and creative applications; other mills are maintaining the status quo

PI Users Network Initiated in September, 2002 Participation by both PI administrators and PI end-users Meet at different mills biannually  Creates an environment for relationship-building & open sharing of ideas  Review status of PI using best practices synergies  Problem-solving round tables  Special-interest presentations (e.g. OSI)

Examples of Domtar’s Vision for PI To better leverage the use of PI in order to solve problems, lower costs and maintain quality across the corporation To develop mill PI working groups to coordinate and steer specific business- focused activities as needed (e.g. maintenance, process engineering, accounting, etc) To foster a higher level of PI training and create training synergy among mills

Success To Date PI now widely recognized within the company as an important “business tool”  adopted as the corporate standard for data acquisition and storage The creation of a small team of corporate and mill staff has proven to be an effective way to consult with OSIsoft on company-wide issues and opportunities Mills are much more active in sharing information and problem-solving  E.g. two mills working together to resolve a common problem where solution can be shared company-wide

Questions???