Indocement CDM Project Presentation World Bank Office Jakarta 12 th August 2008 Oivind Hoidalen – PT Indocement Tunggal Prakarsa Tbk.

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Presentation transcript:

Indocement CDM Project Presentation World Bank Office Jakarta 12 th August 2008 Oivind Hoidalen – PT Indocement Tunggal Prakarsa Tbk.

8/16/2015 2:59:32 PM Employee Presentation p 2 Indocement and CDM Projects CDM and Preparation of Methodologies Alternative Fuel Project Blended Cement Project CDM Cycle Milestones – Indocement CDM Projects Expected CO2 reductions Host country approval Environmental, Economical, Social and Technological Sustainability Final comments Structure of presentation

8/16/2015 2:59:32 PM Employee Presentation p 3 HeidelbergCement AG – majority shareholder of Indocement and member of World Business Council for Sustainable Cement Production – committed to sustainable cement industry centering on three pillars  economic growth, ecological balance and social progress Cement industry worldwide contributes about 5% of anthropogenic greenhouse gases  challenges as well as opportunities CO 2 -trading  European emission trading scheme and CDM mechanisms for non-Annex I countries of importance since HeidelbergCement operates cement plants in several developing countries Indocement and CDM projects

8/16/2015 2:59:32 PM Employee Presentation p 4 Citeureup ~ 10 mill tons/year Tarjun ~ 2,5 mill tons/year Cirebon ~ 2,5 mill tons/year Indocement and CDM projects

8/16/2015 2:59:32 PM Employee Presentation p 5 Cement is produced by burning a mixture of raw materials comprising mainly of limestone and clay in large rotary kilns at temperatures above 1450 C. This process results in the formation of clinker which together with gypsum and other materials upon grinding to high fineness is transformed into cement. CO 2 -emissions are generated as follows Through Raw Meal Calcination CaCO 3 = CaO + CO 2 Fuel burning since the Carbon in fossil Fuels will generate CO 2 CO 2 generated from Power Consumption – either from the grid or from on-site Power Generation On-site transportation, lighting etc. Indocement and CDM projects

8/16/2015 2:59:32 PM Employee Presentation p 6 Indocement’s Energy efficiency About kJ/kg clinker About 105 kwh/ton cement Main potential for CO 2 -reduction measures at Indocement Increased use of alternative materials (Reducing Clinker content in Cement through introduction of Blended Cements) by using Limestone, Fly-ash and natural Pozzolana (Trass) Increased use of alternative Fuels by using rice husk, palm oil kernels, saw dust etc. Initial estimations indicated that reductions of about 0,5 - 1 million tons of CO 2 could be reduced annually through increased use of alternative materials and alternative fuels – hence a considerable potential! Indocement and CDM projects

8/16/2015 2:59:32 PM Employee Presentation p 7 Based on an overall assessment of risks and benefits, it was from beginning of the Project concluded to proceed with the World Bank (Prototype Carbon Fund – PCF) acting both as a Project Developer/Consultant as well as being a buyer of a part of the CO 2 -reductions Reputation of the World Bank Due to the comprehensive documentation required, Indocement appointed URS (Dames and Moore), later changed to PT Solusi headed by Ibu Architrandi Priambodo Indocement and CDM projects

8/16/2015 2:59:32 PM Employee Presentation p 8 CDM Projects require that a so called Baseline be established which defines “ … the scenario that reasonably represents the anthropogenic emissions by sources of Greenhouse Gases that would occur in the absence of the proposed project activity … ” Barriers have to be overcome with the help of the generated CER credits. It must be demonstrated that the CDM Project is not “Business as usual” As a consequence detailed and comprehensive requirements are to be met in order to safeguard that emission reductions from CDM projects are real, measurable and long-term and that they are additional to any that would have occurred without the project The project proponent requires to follow certain Baseline Methodologies which need to be approved by the Methodology Panel reporting to the Executive Board What is CDM?

8/16/2015 2:59:32 PM Employee Presentation p 9 Following the modalities and procedures for CDM Projects established at COP-7 in Marrakech in 2003, in principle three Baseline Methodologies can be used Existing actual or historical emissions, as applicable – (Market Barrier Approach – Blended Cement) Emissions from a technology that represents an economically attractive course of action, taking into account barriers to investment – (Investment Barrier approach – Alternative Fuels) The average emissions of similar project activities undertaken in the previous five years in similar social, economic, environmental and technological circumstances, and whose performance is among the top 20 per cent of their category Preparation of Methodologies

8/16/2015 2:59:32 PM Employee Presentation p 10 Indocement Project a Pioneer Project and two new Methodologies had to be developed Methodology – Blended Cement Baseline Methodology for barrier testing, baseline scenario and emission reduction calculation for project activities that substitute Ordinary Portland Cement (OPC) with blended cement Methodology – Alternative Fuel Baseline methodology for project activities that substitute fossil fuels with alternative fuels in cement kilns Preparation of Methodologies

8/16/2015 2:59:32 PM Employee Presentation p 11 Indonesia possesses large amounts of biomass fuels such as palm kernel shells, rice husk and saw dust – since such fuels are considered CO2 neutral - CO2 reductions are achieved Extensive discussions took place in Europe and the US during the 1980/1990ies as to the burning of alternative fuels – in particular concerns about emissions of persistent organic constituents such as dioxins and furans Extensive stack measurements in cement kilns all over the world have confirmed that cement kilns are well suited to burn a wide range of alternative fuels in addition to biomass (car tires, oily sludge, plastics, paper, pretreated municipal wastes etc.) The use of some wastes will in addition to reducing CO2 also reduce generation of Methane from landfills – thereby further reduce greenhouse gases Alternative Fuel Project

8/16/2015 2:59:32 PM Employee Presentation p 12 A major breakthrough for wider use of Blended Cement – new European Cement Standard EN-197 introduced since end of the 1990ies Standard allowed introduction of a variety of “blended materials” under strict quality requirements – thus assuring constructive properties of concrete not to be jeopardized Composition of Blended Cements deviates from Ordinary Portland Cement OPC. “Blended materials” are “Pozzolanic materials”, high quality limestone etc. “Pozzolanic materials” are siliceous or silicon- aluminous materials reacting with cement to form strength developing compounds Blended Cement Project

8/16/2015 2:59:32 PM Employee Presentation p 13 The addition of “blended materials” to Ordinary Portland Cement (OPC) is limited by the Indonesian cement standard. In order to implement the CDM project for Blended Cement, Indocement had to introduce a new Indonesian Cement Standard allowing a wider use of blended materials  New Indonesian Cement Standard (SNI ) for Portland Composite Cement (PCC) PCC has compressive strength and other constructive properties equivalent to that of OPC Blended Cement Project

8/16/2015 2:59:32 PM Employee Presentation p 14 CDM Cycle

8/16/2015 2:59:32 PM Employee Presentation p 15 Project Idea Note (PIN) with Letter of Acceptance from the Ministry of Environment sent to the Prototype Carbon Fund (PCF) of the World Bank  Dec 2002 Project Concept Note (PCN) sent to the PCF  Mar 2003 Letter of Intent (LoI) signed with the PCF  Aug 2003 Feasibility Study and Environmental Management Plans (EMP’s) for each production site Citeureup, Cirebon and Tarjun prepared  end of 2003 Project Design Document (PDD) jointly prepared by Indocement and the PCF including proposal for new Methodologies for Alternative Fuel Project and Blended Cement Project sent to the UNFCCC  23 Jan 2004 Indocement (and PCF) initially expected to receive final approval of both project components by May/June 2004 Milestones – Indocement CDM Projects (1)

8/16/2015 2:59:32 PM Employee Presentation p 16 Indocement’s proposed methodologies required however several rounds of discussions with the Methodology Panel (MethPanel making recommendations to the Executive Board on how to calculate and monitor CO 2 emission reductions) In the meantime Indocement and the PCF signed an Emission Reduction Purchase agreement (ERPA) at the Carbon Expo in Cologne  9 Jun 2004 Kyoto Protocol entered into force`  February 2005 Methodology for Blended Cement Project approved by the MethPanel  October 2005 – a revised final consolidated version approved  19 th May 2006 Methodology for Alternative Fuel Project approved by the MethPanel  June 2005 – a revised final consolidated version approved  28 th July 2006 Milestones – Indocement CDM Projects (2)

8/16/2015 2:59:32 PM Employee Presentation p 17 Validation process by DnV (Norway)  Dec 2005 to Jul 2006 Alternative Fuel project registered by UNFCCC  27 Sep 2006 Blended Cement Project registered by UNFCCC  28 Oct 2006 Verification by TUEV SUED (Germany)  Dec 2006 until beginning of 2008 First CER’s finally approved on the 15 th March 2008 for the Alternative Fuel Project CER’s for the Blended Cement project under final revision and final approval expected soon You have to be patient – entire process has taken > 5 years Milestones – Indocement CDM Projects (3)

8/16/2015 2:59:32 PM Employee Presentation p 18 Fuels, Calcination, Power CO 2 SO x NO x Clinker (100%) = Fuels, Calcination, Power Clinker Alterna tive Materi al s CO 2 SO x NO x Clinker Gyp sum + Addi tive CO2 reductions from biomass fuels and production of Blended Cement Alterna tive Fuels

8/16/2015 2:59:32 PM Employee Presentation p 19 Summary of expected CO2 reductions

8/16/2015 2:59:32 PM Employee Presentation p 20 Indonesia ratified the Kyoto protocol in July 2004 Indonesian Designated National Authority (DNA) established July 2005 Application with answers to a set of questions sent to the Indonesian National Authority – DNA  Sep 2005 DNA approval  Dec 2005 CDM projects must be approved by the DNA and must in addition to reducing CO 2 emissions meet specific requirements from the host country The Indonesian DNA set up a set of criteria's with which Indocement had to comply prior to acceptance by the host country The following slides show some of these criteria's Host Country Approval

8/16/2015 2:59:32 PM Employee Presentation p 21 L.1. Criteria: Environmental Sustainability L.1.1. Indicator Environmental Sustainability by applying natural resource usage, conservation and diversification L.1.2. Indicator Applicable national and local standards threshold values for environmental quality must not be exceeded (applies to air, water and soil contamination) L.1.3. Indicator Biodiversity (genetic, species and ecosystem) must be maintained and genetic contamination shall not occur L.1.4. Indicator Compliance with land use and spatial lay-out regulations L. Environmental Sustainability

8/16/2015 2:59:33 PM Employee Presentation p 22 L.2. Criteria: Local community, safety and health L.2.1. Indicator Provide evidence that project activity will not give any adverse effects on health for local communities L.2.2. Indicator Occupational Health and Safety regulations to be adhered to. L.2.3. Indicator Available documented procedures describing adequate efforts in order to prevent the occurrence of accidents as well as its remedial measures L. Environmental Sustainability

8/16/2015 2:59:33 PM Employee Presentation p 23 E.1. Criteria: Local community welfare – safety and health E.1.1. Indicator Project must not lead to any reduction in the income of the local community as a whole E.1.2. Indicator Describe efforts to handle potential impacts of reduced income for a parts of the community E.1.3. Indicator In case of lay-offs as a result of the project activity, lay-offs must follow applicable statutory regulations E.1.4. Indicator Project must not lead to any reductions in the quality of services to local community E. Economical Sustainability

8/16/2015 2:59:33 PM Employee Presentation p 24 S.1. Criteria: Community Participation S.1.1. Indicator Have in place a consultation process for local communities S.1.2. Indicator Have in place a response and follow up to comments and complaints from local communities S.1.3. Indicator Project shall not impair the social integrity of community S.1.4. Indicator Project must not lead to any conflicts among local communities S. Social Sustainability

8/16/2015 2:59:33 PM Employee Presentation p 25 T.1. Criteria: Technology Transfer T.1.1. Indicator The project activity must not create dependence from foreign countries in terms of knowledge and know-how. T.1.2. Indicator The project shall not apply obsolete technology T.1.3. Indicator Project shall improve the ability of and utilization of local technology T. Technological Sustainability

8/16/2015 2:59:33 PM Employee Presentation p 26 A CDM Project must not only reduce CO2-emissions but must also lead to Sustainable Development in the Host Country Comprehensive documentation and transparency required  PDD, Validation reports, Verification reports on the UNFCCC-web for public comments Environmental Management Plans on Indocement web-site Challenging in a plausible way to predict investments, market developments etc. (Time Frame 10 years and more!) Additionality – Why is a project only feasible with CO2-credits and not feasible without CO2-credits Arduous Validation and Verification processes Provide substantiation for Methodology applicability Provide substantiation for additionality Detailed Monitoring reports to follow Monitoring plan in PDD Detailed leakage calculations (Although less than 5% of Emission Reductions) Continuation of flexible mechanisms now being discussed as part of “Post Kyoto Agreement” – Uncertain outcome! Final comments

Thank you