The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret.

Slides:



Advertisements
Similar presentations
Mastertitelformat bearbeiten
Advertisements

Portland - Limestone Blended Cement Karl Zipf DelDOT
Fuel flexible rotary kilns for the cement industry CHEC Annual Day, 2010 Anders Rooma Nielsen Supervisors: Kim Dam-Johansen (DTU) Peter Glarborg (DTU)
SUSTAINABLE SOLUTIONS IN CONCRETE INDUSTRY
Reference Concrete Sidney Mindess J. Francis Young Prentice-Hall, Inc Chapters 3 and 4.
MIT Research: LCA of Commercial Buildings. MIT Concrete Sustainability Hub $10 million investment over 5 years Funded equally by RMCREF & PCA NRMCA providing.
Green Enduring Concrete GREEN ENDURING CONCRETE_CMIC 2012_MELBOURNE Angus Peruzzo Nilotpol Kar Angus Peruzzo Nilotpol Kar.
POZZOLANS (Supplementary Cementitious Materials)
Cement Production.
Ed McLean Central US Engineer and Sales Manager CTS Cement Manufacturing.
Amendments to the Specifications Discussion of Changes to the Concrete Materials Specifications.
PC Cement Hydration PCC consists of binder and aggregates. Aggregates are typically used in two factions: fines and coarse. The binder phase normally.
Enviroment friendly utilization of fly ash for Geopolymers IPW 2010 J. Hoppe, M. Tschamani, J. Petermann, M. Rohmann Lecturer: Dr. Gábor Mucsi.
LECTURE 2 CEMENT.
Assessment of Type IL Cements for Transportation Applications Ahmad Shalan, Elizabeth Nadelman, Kimberly E. Kurtis, Lawrence F. Kahn School of Civil and.
Use of cement: Cement is ONLY one of the ingredients in any applications – well cementing or construction concreting. The specified quality parameters.
ABS BLENDED CEMENT We believe we are AT PAR WITH THE World's BEST
Basic Informations on Cement and Concrete. You might ask what the two pictures you can see here have in common and how they are related to our problem.
European Commission Enterprise and Industry GReening business through the Enterprise Europe Network Linking energy efficiency with environmental protection.
Green Manufacturing: Adopting Energy Efficiency in Manufacturing Supply Chains -Dangote Cement Strategy By Pabby Paramjit Director, Dangote Academy.
Making cement with fly ash in a microwave BY: Hidy, Emmeline, Dylan, Connor, Stuart.
Cement 1.Production rose by 60% in the last 10 years 2.China: 44% of world production 3.Top 10 companies represent 55% of global capacity, but many very.
Bereichskennung oder Produktname Process Instrumentation and Analytics Januar, 2003 Folie 1 A&D PI2 SE1 Siemens Process Analytics in the Cement Industry.
An Introduction To Chemical Soil Stabilization Presented by: Marco Silvestre, P.EGary Dukewits.
Introduction to Concrete
Incorporation of physical and chemical properties of fly ash in modeling hydration of ternary cementitious binders Graduate Assistant: Prasanth Tanikella.
Cement Replacement Materials. Cement replacement materials or mineral admixtures are materials used to contribute to the properties of hardened concrete.
CEMENT AND CONCRETE MATERIALS materials fundamentals + mix design Christopher Hall 2009 S131
GREEN CONCRETE. What is Green Concrete? A concrete that uses less energy in its production & produces less carbon dioxide than normal concrete is green.
Lime Stabilization Daniel Puiatti March 2O th, Lime : Definitions – Properties – Applications 2.Treatment Techniques in.
CE-303 Lecture # 2 Manufacturing of Portland Cement Prepared by: Dr. Salah Al-Dulaijan.
KING SAUD UNIVERSITY COLLEGE OF ENGINEERING CIVIL ENGINEERING DEPARTMENT Students Names: Abdulrahman Albedah Ali Al-theeb CE-477 Supplementary.
“Transforming construction in Mongolia using Supplementary Cementitious Materials” Mr. YEROOLT BAYART Director of International Cooperation Division, Ministry.
Fly Ash Utilization in Concrete
1. BACKGROUND Until end of 1970s large laboratories such as PCA, BCA and CERILH carried out basic work on cementitious materials Work in universities.
MARBLE AND QUARRY DUST AS ADDITIVES IN CONCRETE
PRESENTATION ON CEMENTS. ....MADE BY…. HARSH PALIWAL  Roll no.:- 13/IEC/013 MANIK GUPTA  Roll no.:- 13/IEC/017.
PRESENTED BY:- STUDENTS: NAISARGI SHAH SURBHI SINGH FACULTY NAME: PATEL DIPSA INSTITUTE NAME: FOOD PROCRSSING TECHNOLOGY DEPARTMENT A.D.PATEL INSTITUTE.
Mineral-based secondary binders, utilization, and considerations in mix design Exercise 5.
–Mineral Admixture –Ordinary Portland Cement (P.O) –Portland granulated Blast-furnance-slag Cement (P.S) –Portland-Pozzlana Cement (P.P) –Portland fly-ash.
Is Concrete a Green Building Material? The Emergy and Environmental Impact…
“GREEN”Concrete Technology Katherine Chevrier. Concrete Mix Designs.
Roman Ecological Cement Products Private Limited (RECO)
Supplementary Cementitious Materials Design and Control of Concrete Mixtures – Chapter 4.
Rocks and Building 1.5 Cement and concrete. Learning objectives Understand how cement and concrete are produced Understand how cement and concrete are.
CEMENT. CEMENT FACTS By 2030 global cement production is expected to reach 5 times the level it was in 1990 which would be approximately 5 billion tonnes.
CONTENTS INTRODUCTION GREEN LIGHTWEIGHT AGGREGATES GREEN CEMENT WITH REDUCED ENV. IMPACT PRODUCTION OF GREEN CONCRETE SUITABILITY OF GREEN CONCRETE IN.
Green Concrete 1 1.
PORTLAND CEMENT.
Leads Institute of Technology & Engineering Subject Code : Name Of Subject :Building Construction Name of Unit : Concrete Topic : Plain Concrete.
1 RECO CEMENT PRODUCTS (Roman Ecological Cement).
An evaluation and suggestion for a sustainable concrete industry
CVL 2407 Faculty of Applied Engineering and Urban Planning Civil Engineering Department 2 nd Semester 2013/2014 Dr. Eng. Mustafa Maher Al-tayeb.
CHE 670 Sustainability Seminar The True Costs of Compliance… 1/7/2010 Curtis Lesslie, PE Director of Environmental Affairs Ash Grove Cement Company Overland.
PRESENTED BY ARCHANA MALLICK 8 TH SEM CIVIL ENGG..
CVL 2407 Faculty of Applied Engineering and Urban Planning Civil Engineering Department 2 nd Semester 2013/2014 Dr. Eng. Mustafa Maher Al-tayeb.
Lightweight concrete By KIRAN KUMAR 097K1A0118.
Cement and Concrete Concrete is an artificial conglomerate,with the following constituents: Cement Aggregate Water Cement replacements and admixtures.
Seminar On Green Concrete Submitted To: Submitted By:
POZZOLANS (Supplementary Cementitious Materials)
Low Energy Mortars.
Department of Civil and Environmental Engineering
LIME.
Introduction to Concrete
Ambient-Cured Geopolymers for Nuclear Waste Storage
Cement NAME:SAFA AL FAHDI NAME:BBADOUR AL UMAIRI.
Cement Production. Portland Cement By definition — a hydraulic cement produced by pulverizing clinker consisting essentially of hydraulic calcium silicates,
MIT Research: Life Cycle Assessment of Commercial Buildings
Introduction to concrete
Introduction to concrete Definition of Concrete: Concrete is a mixture of cement, Aggregates (fine +coarse), water and air. Portland cement, water, sand,
Presentation transcript:

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. S C M upplementary ementitious aterials Sustainable Growth By James Ballan Manager of Supplementary Cementitious Materials

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. 16 August 2015Titel 2 What are SCM? Supplementary Cementitious Materials Substitution of clinker in cement by another material which has Cementitious properties Image reprinted with permission from the Portland Cement Association

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Ancient Rome Lime + Natural Pozzolan = Cement

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Global Cement Producers Goals  Providing environmentally friendly sustainable products  Lower Fuel Consumption  Lower Operating Costs  Lower Capital Costs Barriers  Traditional methods have limitations Usage  Estimated 10-15% consists of SCMs

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Considerations

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Limitations Natural SCMs  Limited quantities  Regional variability Synthetic SCMs  Knowledge  Experience  Technology Waste Materials  Fluctuating chemistries  Unwanted components

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Fly Ash

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Fly Ash

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Clays - Kaolins  Considerations  Wet “Lumpy” material  Specific temperatures  “Off-color” products  Inconsistent quality  Traditional Technology  Inefficient cooling  Not evenly heated  Discoloration

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Clays - Kaolins

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Synthetic Pozzolan Productions  Product  High pozzolonic activity  Color similar to cement  Lower fuel consumption

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Advantages to This Approach  Product quality allows for increased use of pozzolan in cement blends  Color similar to cement  Lower fuel consumption than existing methods  Few moving parts – Lower Maintenance / Operating costs  Compact design – less than 1500 m 2 footprint of Pyro Process Equipment

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. EFFECT OF DIFFERENT CALCINING PROCESSES  Cement strengths after 28 days by substitute 30% of cement with limestone and calcined clay. 13 Ref Sample 100% Cement Hydraulic Index after 28 days 100 Hydraulic Index after 28 days % Cement 30% Limestone 60 Clay Size Coarse Fine Flash Calciner 70% Cement 30% Clay Flash Calciner 70% Cement 30% Clay Rotary Kiln 70% Cement 30% Clay Rotary Kiln 70% Cement 30% Clay 77 86

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Direct Substitution 14

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Blended Cements  Clinker is engineered for Ordinary Portland Cement  Blended Cement can mimic Ordinary Portland Cement  High substitution rates require different parameters  Optimization of physical and chemical properties required Blended Cements ~ Ordinary Portland Cement

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. CO 2 Reduction by Making Pozzolan Cement X = Kg clinker Kg CO 2 Kg Cement Kg CO 2 Assume: 0.94 Kg CO 2 /Kg Clinker, and Kg CO2/Kg Pozzolan X Kg clinker Kg CO (0.256 X = Kg Pozzolan Kg CO 2 Kg Cement Kg CO X Kg Clinker Kg CO 2 0.6).95 CO 2 OPC: CO 2 POZ:

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. CO 2 Reduction by Making Pozzolan Cement X = Kg clinker Kg CO 2 Kg Clinker Kg CO 2 Assume: 0.94 Kg CO 2 /Kg Clinker, and Kg CO2/Kg Pozzolan X Kg clinker Kg CO (0.256 X = Kg Pozzolan Kg CO 2 Kg Cement Kg CO X Kg Clinker Kg CO 2 0.6).95 CO 2 OPC: CO 2 POZ: A reduction of 33%

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. CO 2 Reduction by Making Pozzolan Cement 64 X = Kg Clinker 700 Kcal Kg Clinker Kcal Assume: We use 700 Kcal/Kg Clinker in the process X Kg Pozzolan 540 Kcal 0.4 Fuel Savings: Kg Clinker 700 Kcal - A savings of 9.1%

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Further Implementations Patent Pending

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. MINE TAILINGS

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. 16 August 2015Titel21 Thank You