© 2012 Invensys. All Rights Reserved. The names, logos, and taglines identifying the products and services of Invensys are proprietary marks of Invensys or its subsidiaries. All third party trademarks and service marks are the proprietary marks of their respective owners. WW OPS-18 Part 2 Upstream Oil/Gas; Challenges in the Field Presenter: Paul James Principal Solution Architect Upstream Oil/Gas
Slide 3 Presentation Overview Well Field assets Communication IT and Server Trends Health, Safety, Environmental and Engineering Challenges Why Invensys
Slide 4 Well Field Assets Slide 4 Injection WellsProduction WellsCompressionOther Oil/Gas Wells Oil WellsWater Water Wells Yield: Oil, gas, condensate, water, Injection gas or liquids Gas Gas WellsSteam Separation Substations Gas Drying Generators Flame/Fire/Gas detection Air coolers Gas Analyzers Weather stations Dam monitoring Pond monitoring Tank farm Truck Load out Camera/monitoring Access/Security Portable Generators Sales meters/Lact Cathodic protection Network Assets
Slide 5 High number of assets over a large area Slide 5
Slide 6 Some of what’s in common with the assets Slide 6 CommunicationManagementProcess Field, Supervisor ForemanComm. channel Asset numbering I/O Server Operators Node ID RTU PLC Electronic Flow Meter Memory address Network Electronics Pressure Flow Temperature Level On/Off Run/Stop Hi/Lo
Slide 7 What’s a dashboard look like for this? Slide 7
Slide 8 Invensys Well Field Application User Logged In Tree View – represents organization of assets Interface – System Summary Assets organized by organization structure Field Office Select (Distributed Architecture) Color indicates variance from Target Web Reporting Built In - Main System Summary shows current critical values per organization as configured in Tree View. All report displays use MS Silver Light Technology.
Slide 9 Invensys Well Field Application Interface – Graphical Well Site View Tab Controls Select Function for Well In focus User Logged In Tree View – Main Well Navigation. Select Well to be in Focus. Well in Focus Field Office Select (Distributed Architecture)
Slide 10 Tools to model the assets Slide 10 OOP Object Oriented Programming Object CommunicationManagementProcessElectronics Build an Object that uses what is in common and reuse the object.
Slide 11 Communication Challenges Slide 11 Multiple ProtocolsMultiple Telemetry methodsGeography issues ABB Totalflow Allen Bradley Bristol Fisher FloBoss Fisher ROC Modbus Kimray SecurityMaintenance Etc Serial Radio Ethernet radio Satellite Leased lines Leased frequencies RS232, 485 Fiber/copper Cellular Mountains/Valleys Trees/Buildings Competing Frequencies Local regulations Other Distance Implementing security Maintaining Security Who’s on my network Traffic conditions Who’s not on my network Do I have to miss data, Then write a WO? Can I plan channel downtime Can I assign channel alarms to technicians Poor design
Slide 12 Loss of comms, no power, cause: “Birds” Slide 12
Slide 13 Lonely repeater site Slide 13
Slide 14 S li d e 1414 © Inve nsy s 00/0 0/00 Invensys proprietary & confidential
Slide 15 IT and Server Challenges Slide 15 Security Monitoring Authentication Managing Utilization Availability Redundancy Server Administration
Slide 16 IT and Server trends Slide 16 Virtual Servers Reduces hardware costs, part of the redundancy plan, ease of administration. Virtual networks Better control of security, administration, monitoring, VLAN, VPN Managed hardware Remote administration, SNMP Simple network management protocol
Slide 17 Health Safety Environmental, and Engineering Challenges Slide 17 EnvironmentalHealth/SafetyEngineering Safe Work Permits Isolation Procedures Procedures involving safety interlocks Maintenance procedures Virtualized environments Virtualization for Operator training Access to data in new ways: Mobile devices MS SQL reporting Process Safety Management Procedures for reporting Data from upstream for reporting such as: Generator runtimes Compressor runtimes NOx, Co2 ambient air quality. Predictive Preventative Maintenance Access to Modeling tools: PIPEPHASE, ROMeo, more advanced controls. Plant or DCS types of services available in the field
Slide 18 Solution overview Slide 18 EnvironmentalHealth/SafetyEngineering Safe Work Permits Isolation Procedures Procedures involving safety interlocks Maintenance procedures Virtualized environments Virtualization for Operator training Access to data in new ways: Mobile devices MS SQL reporting Process Safety Management Procedures for reporting Data from upstream for reporting such as: Generator runtimes Compressor runtimes NOx, Co2 ambient air quality. Operator Training Simulators
Slide 19 Summary Slide 19 DCS features are moving into the field Work flows triggered by the SCADA system Procedures and standards are moving into the field Mobile devices and intelligent software prompting the operator to follow procedures High personnel turnover, younger workforce New training methods (through virtualization). Access to “expert” systems though mobile devices.
Slide 20 Invensys/Foxboro Upstream solution Slide 20 SCD2100 SCD2200 Triconex Safety Systems Invensys Well Field Application Foxboro RTU Foxboro Instruments Mobile Data