Jeffrey Ho eCycleElectric Sept. 2010
Taiwanese 20 years LEV related experience including 14 year electric motor experience. Managing Director of eCycleElectric Taiwan Past General Manager of Taiwan DC Motor. Past VP of Engineering of Ultra Motor. 2 Interbike Sep 23, 2010
Weight Size Efficiency Speed Torque Duty cycle Durability Cost 3 Interbike Sep 23, 2010
Weight In general, 50W/lb is the technology today at a reasonable cost 5 lb for 250W motor and 10 lb for 500 W motor Size Must fit in standard front fork width or possible rear dropout width Pan Cake motor if put in wheel Efficiency 80% and up during “cruise” is general industry standard 4 Interbike Sep 23, 2010
Speed Hub motor is relative low speed motor. Bottom bracket motor speed is OK Torque in starting/Low speed 30 N-m (max) is minimum requirement 200 lb rider start from 5% slope without pedaling Duty cycle Variable load condition instead of steady load. 500 hr min, hr is not a difficult target today. Durability Environment requirement (water and temperature) Cost Range from US$40 for low power (180W) Chinese motor to US$200 (400W) German motor. 5 Interbike Sep 23, 2010
Rated (continuous) power vs. Max. power Both are important Continuous power and maximum torque are more important Input power vs. Output power Power requirement European market: <250W US Market: <750W 200 lb/2 degree (3.5%) climbing ability for 10 minutes, breezed head wind under 90F: 500W 36V/16A/85+% efficiency=503W 6 Interbike Sep 23, 2010
Cost Motor Cost is about the same. But controller cost are different More powerful, more expensive (percentage of diff.) Efficiency Brushless motor efficiency is higher Brush motor has better chance for higher torque. (with Lead Acid battery) Safety Feature Brushless motor has better safety features. When controller MOSFET fail, motor just stops Brushless motor EMC issue in general is less serious. 7 Interbike Sep 23, 2010
Number of Motors made per year is relative high now. Still relative low for traditional motor industry. Future direction for e-bike motor Improved low speed torque and low speed efficiency Better reliability but cost will be slightly higher More selection for High power motor for US market 8 Interbike Sep 23, 2010
Jeffrey Ho/eCycleElectric
LEVA Thanks our 2010 Interbike Sponsors!