Step TaskPart No. to use Time, Minute s Tools to UseLink to Spec. Quality ControlSafety Notes 1Mark out the first and second circle (Part 1 and 2) and the centre points for the holes. Mark out both squares from the centre point of the circle. See Working Drawings for dimensions 1,245Steel Rule, Marking Knife, Try Square, Pencil, Plywood Guide, String Recheck the sizes are correct against against the Working Drawings 2.Mark out the second circle (Part 3) and the centre points for the holes. See Working Drawings for dimensions. 345Centre Punch, Pencil, Marking Knife Use first circle as template. Double check measurements against Working Drawings 3Make a MDF Jig for the cutting out of both circles, file and smooth Cut out all circles for each part 1,2,3180Power Router, Straight Cutter, G- Cramps, Bastard, Second Cut and Smooth Files, Fine Sandpaper Try guide on spare wood first, use the correct router cutter, use jig to rotate router from centre point to cutting edge Use both hands, advance steadily, withdraw after every operation, always unplug before changing cutters or fittings, wear safety glasses, no loose clothing, hair, jewellery, always clamp work securely 4Drill pilot holes for the cutting of the Square hole from Parts 1 and 2. File & Smooth Cut out squares from both circle – NOTE: Check dimensions as Squares are different sizes! 1,2120Pillar Drill, HSS Drill Bits, Bastard, Second Cut and Smooth Files, Fine Sandpaper Use the machine guard, wear safety glasses and no loose clothing when drilling, clamp work securely, always remove chuck key after fitting drill bit 5Make the holes in all circles See Working Drawings for the Drill Bit Sizes 1,2,345Pillar Drill, HSS Drill Bits, Check Dia. Of holes and Dia. Brass Tubes with Vernier Calipers Use the machine guard, wear safety glasses and no loose clothing when drilling 6Mark out centre points of the 4 x Joint Sleeves 7Using increasing sizes of drill bits, make the holes……… in each of the Sleeve Joints 8Apply Stain and Varnish to Parts 1,2,3…. And leave to dry 1,2,360Medium Oak Stain

Step TaskPart No. to Use Time, Minutes Tools to Use Links to Spec. Quality ControlSafety Notes 8Measure and mark out the correct lengths of the Brass Tubes See Working Drawings for dimensions 15Scriber, Engineering Rule Tilt Scriber away from rule when marking out. Check the Dia. With a Venier Caliper. Check the length measurement with the engineering rule Wear gloves when handling as it may have sharp edges. 9Cut the Brass Tubes to the correct length 60HacksawUse protective wood in engineers vice when cutting, check tension on Hacksaw, make cut in the unwanted material Wear safety glasses when cutting metal, tighten correctly in vice 10Drawfile, Deburr and smooth ends of Brass Tubes 60Flat Files (Various)

Step TaskPart No. to use Time, Minutes Tools to Use Link to Spec. Quality ControlSafety Notes 11Mark out the circles and centre points of the holes for the Brass Circles (Parts ? And ?) 12Drill pilot holes for the cutting of the square ( Parts ?) Cut out the square from Brass Circle 13Cut out both circles and all holes to size needed See Working Drawings for dimensions and Drill Bit Sizes 14Using the correct adhesive bond Parts 1 and 2 tightly together and leave to dry 15G Clamp, protective wood, PVA Adhesive, Applicator Use protective wood when clamping to protect table top, follow manufacturers instructions carefully 15Using the correct adhesive bond both Brass Circle Parts ? And ?) to the now joined Parts 1 /2 and Part 3 30G Clamp, protective wood, Epoxy Resin Liquid Adhesive, Applicator Use protective wood when clamping to protect table top, follow manufacturers instructions carefully

Step TaskPart No. to use Time, Minutes Tools to Use Link to Spec. Quality ControlSafety Notes 16Now assemble and bond (using the correct adhesive) each of the Brass Tubes to the Table Top (Part 1/2) and leave to dry 30Epoxy Resin Liquid Adhesive, Applicator, Spirit Level Check Table is at 90 degrees to floor. and table surface is level. If not re-file Brass Tubes and repeat. Ensure both sides are touch dry before bonding 17Now assemble and bond the Middle Table Top (Part 3), the Brass Tubes (Part ?)and the four Joining Sleeves (Parts ?) to their correct position and leave to dry. See Working Drawings for Correct Position and Dimensions 30Epoxy Resin Liquid Adhesive, Applicator, PVA Adhesive, Applicator, Spirit Level Check Table is at 90 degrees to floor and table surface is level. Check measurements against Working Drawings

Step TaskPart No. to Use Time, Minutes Tools to Use Link to Spec. Quality ControlSafety Notes 18Using 2D Design software draw the design of the Chessboard 1202D Design Software, PC Save work and create new files as the design progresses Create Back-up copies 19Using 2D Design software draw the design of the Backgammon Board 1202D Design Software, PC Save work and create new files as the design progresses Create Back-up copies 20Laser cut and etch the Chessboard 2D Design File, Laser Cutter, PC Follow instructions and cutting guides carefully 21Laser cut and etch the Backgammon Board 2D Design File, Laser Cutter, PC Follow instructions and cutting guides carefully 22Using the correct adhesive bond the Chessboard and Backgammon Board together and leave to dry 15Liquid Solvent Cement (Tensol), Clamp, protective wood Use protective wood when clamping the parts for bonding 23File and Smooth the bonded boards Smoothing File, Fine Sandpaper Check you are using the correct file, don’t over file 24Place in the correct position the new bonded board on the assembled table See Working Drawings for information None