Noman Terry Towel Mills Limited

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Presentation transcript:

Noman Terry Towel Mills Limited

NTTML AT A GLANCE Established in 2010. Commenced Production in 2012. Factory in Gazipur (one hour away from the Zia International Airport) Own Power Plant (18 mw/day) & Water Plant $30 Million Revenue in 2013 Capacity of 70 Tons of Terry and 25 Tons Dyed Yarn per day Biggest producer of Terry Towels in Bangladesh Latest production technology in use Dobby Looms Jacquard Looms Electrical Dobby with Terry Motion Direct warping Sectional warping Sizing Spinning Printing (Max. 6 colors. 5 Ton Capacity)

Month-wise Sales Performance (2014)

Product range BATH BEACH SPA ROBE TOWEL TOWEL TOWEL SOLID DYED YARN DYED VELOUR EMBROIDERY Ring Spun Combed Egyptian Organic Supima BATH BEACH SPA ROBE TOWEL TOWEL TOWEL TERRY KITCHEN WASH BATH RUG TOWEL CLOTH MAT

Our Booth at Heimtextil 2014

Project Status Infrastructure Logistics Consumption Started Operation from Mid-2012 Covered Van: 46 Fully operational factory Fork Lift: 06 100000 SQM land Ramp: 01 2 dormitories 2 Production Sheds Consumption Gas: 0.30 cubic meter/ KW Water: 200 cubic meter/hour Yarn: 50 tons/day

Project Status Utility Generator: 10 Capacity : 18 MW Present productivity: 14.4 MW Boiler : 08 Capacity: 72 tons Present Productibity:54 tons/day 13 air compressors for all kinds of production facilities Capacity: 53040 cubic meter/ hour 7.5 MW from the Govt. as backup Hot water recovery plant. Condensed steam recovery plant.

Spinning The machines yield approximately 250 metric tons daily Equipped with Ring Frame and Open-End or Rotor facilities can offer carded, combed and compacted yarns). Total 400,000 spindles

Preparatory Warping M/C: 11 Capacity: 63 tons/day Present Productivity: Sizing M/C: 09 Present Productivity: 32 tons/day

Doubling & Twisting Total Machine:34 Total Spindle:4688 Capacity: 15 tons/day Present Productivity: 12 tons/day

Weaving Total Loom: 246 AIR JET LOOM Total capacity: 50 tons/day Present productivity: 40 tons/day Capacity utilization: 80% In Process: 74 more AIR JET Loom Future Plan:100 tons/day

Wet Processing Total machine(Soft Flow): 16 J-Box: 2 Capacity:70 tons/day Present Productivity: 35 tons/day Capacity utilization: 50% Hydro extractor: 05 Rope Opener: 02 Stenter Machine: 01 Loop dryer: 03 Future Plan: 100 tons/ day

Yarn Dyeing Total machine: 37 Total capacity: 25 tons/day Present productivity: 12 tons/day Capacity utilization: 48% RF dryer: 03

Stitching Total Machine: 651 Total capacity: 45 tons/day Present productivity: 35 tons/day Capacity utilization: 77.77%

Quality ISO 9001-2008 & 14001-2008 is under implementation. Well defined startup process procedure and we maintain this. Zero Tolerance approach in final inspection. Final inspection with calibrated final Inspector Process control using tools (process approach, process mapping, SIPOC, SPC). Fully established traceability procedure. Traceability Procedure

Lab & Testing Facility Color fastness to wash (Gyro wash, James Heal, England). Shrinkage and Durability (Washcator, Jams Heal, England) Auto dispenser. Color fastness to saliva testing machine. Color fastness to rubbing (James Heal, England). Universal strength tester (Titan, James Heal, England). Sample dyeing Machine Sample padding mangle Mini dryer Mini tumbler Precision Balance Light box (Verivide) Spectrophotometer for color assessment & recipe preparation. Auto Dispenser

Biological Effluent Treatment Plant Capacity: 6000 m3/day Digital control from a central control room BOD sensor with incubator ( For BOD test) Spectrophotometer (For COD test) Thermo reactor (For COD test) Microscope ( For Bacteria analysis) Multi-meter (For TDS, pH, DO, Temperature etc) Precision balance

Our Suppliers (Machineries)

OUR CERTIFICATIONS Factory Approved By: IKEA, H&M, Kmart, Target, HEMA, Dollarama, Lidl, Primark, Kik, Otto, Zeeman, Rusta, Matalan, La Redoute, Bonprix

Compliance: environment Panta-Rei Biological Effluent Treatment Plant (255 M3 / hour capacity) Reduce pollution / Reduce energy consumption / Prevent soil contamination Digital control from a central control room. BOD sensor with incubator ( For BOD test). Spectrophotometer (For COD test). Thermo reactor (For COD test). Microscope ( For Bacteria analysis). Multi-meter (For TDS, pH, DO, etc). Precision balance.

Compliance: Social Ensure Minimum wage Hygienic dining facility & pure drinking water for all employees Women Empowerment Timely salary disbursement through ATM cards to all employees Casual Leave Earned Leave Training Center for human development Festival Leave Noise Level Tracking and Monitoring Medical Leave Gratuity Maternity leaves Group Insurance Day care center for infants No Child Labor Medical Facility Motivation factor – Loan, Advance Payment, Performance Bonus, Attendance Allowance Living accommodations for plant workers

WHY US? High Quality at Competitive Prices Product diversity & strength Highly Compliant Factory Committed to environment Motivated Workers Trained Management Continued investment on technology DUTY FREE ACCESS IN:

For more info, please visit: THANK YOU! For more info, please visit: http://www.nomangroup.com Or you can email: Monzur@nttml.com