Compressed Air Piping Systems by Asahi/America Air-ProTM Compressed Air Piping Systems by Asahi/America

Air-Pro Material MATERIAL Eltex TUB 124 High Density Polyethylene Blue Color Code (1/2-4”) Black Color (6-12”) Blue coded may be available upon request

System Data TEMP LIMITS: PRESSURE RANGE: JOINING METHOD: Up to 140 F 230 psi at 70 F 20 - 110mm(1/2 - 4”) Socket Fusion 150 psi at 70 f 160 - 315mm (6 - 12”) Butt & all Electro-Fusion JOINING METHOD: Socket Fusion (1/2 - 4”) Electro-Fusion (1/2 - 12”) Butt Fusion (6 - 12”) Puts an end to leaky threads Sets in minutes, no waiting for cure times

Ductility California-OSHA Pressure Testing: Impact Testing Quick Burst Pressure Test 1000 Hour Pressure Test Impact Testing Sharp, Object Strike -Pressurized Blunt, Object Strike -Pressurized Object Strike -0 F -Pressurized

Ductility MODE OF FAILURE Cal-OSHA Compliance SMALL LINEAR TEARS Cal-OSHA Compliance Non-Catastrophic Failure Mode

Chemical Resistance Resistance to Mineral and Synthetic Compressor Oil Resistance to wide range of Chemical and Vapors No solvent joining cements to worry about!

Pressure Drop FRICTION FACTOR NEW: AGED: AIR-PRO C = 150 IRON C = 100 TO 110 AGED: IRON C = Decreased Decrease is due to Internal Corrosion, Pitting and scaling

Pressure Drop Comparison Metal L= 200 m p= 12 bar V= 40 l/s result: pipe dimension: ID= 53,0 mm OD= 60,3 mm pressure drop: Dp= 0.335 psi Air - Pro L= 200 m p= 12 bar V= 40 l/s result: pipe dimension: ID= 53,0 (54) mm OD= 72,6 (75) mm pressure drop: Dp= 0.210 psi Difference of pressure drop ~26%

Stress Curve The calculated service life of pipe is based on the results of the creep rupture tests under internal compression carried out by the material manufacturers as per DIN 8075, and on long-term tests of the ageing stability in temperature controlled oxygen fresh water. MRS 10: minimum required strength for an operating time of 50 years and a temperature of 20°C = 10 N/mm2 Design life of 50 years

Pressure vs. Temperature Values based on 20mm-110mm Socket Fusion Material

Design Criteria – Thermal Expansion L = 12 LT L = Change in Length (inches) =Coefficient of Thermal Expansion L = Length of pipe run T = Change in Temperature

Design Criteria – Gooseneck Drops Removal of condensation in drops/branches

Supply Range – Socket Fusion Size Range: 20mm – 110mm (1/2”-4”) SDR 7 material 230psi pressure rated Available Fittings: Pipe, 90s, 45s, Reducers, Tees, Reducing Tee, MNPT Adapters, FNPT Adapters, Ball Valves, Flanges… Available 20-90mm

Supply Range – Butt Fusion Size Range: 160mm – 315mm (6”-12”) SDR 11 material 150psi pressure rated Available Fittings: Pipe, 90s, 45s, Reducers, Tees, Reducing Tee, & Flanges…

Supply Range – Electrofusion Size Range Couplings: 20mm – 315mm (1/2”-12”) 150psi pressure rated Available Fittings: Couplings Tapping Saddles Tapping Saddles w/ Valves

Type 078 Tapping Saddle Low Branch Height PE-Sealing Cap Stainless Steel Tapping Screw EPDM O-Ring Cap Seal

Series 079 Tapping Saddle Integral tapping screw and sealing valve Complete PE coated valve Functional integral on-off valve

Series 079 Tapping Saddle Sealing Ring Completely Coated PE Valve Valve Sealing Surface Embedded Brass Insert Tapping Screw Completely Coated PE Valve End Stop Valve Seat

Installation Options Socket-Fusion Electrofusion Butt Fusion Equipment is Light Weight Maneuverable in Tight Restraints Material is Light Weight, Flexible and Bendable Requires No Prior Experience Electrofusion Excellent for tight quarters Perfect repairs, additions and changes Butt Fusion Easy machine operations Fittings can be re-used Easy line repair Quality can be inspected NO CURE TIMES REQUIRED!!

Socket Fusion

Socket Fusion cleaning of the pipe and the fitting. Bevel or Peel dependent upon size pressing the pipe and the fitting on the heating element for preheating remove and join the pipe and fitting together Leaving the joint without load during the cooling time visual control of the joint recommended procedure: by hand up to OD 40 mm (1¼“) use welding equipment for dimensions > OD 40 mm (1¼“)

Electrofusion Secure and Mark Depth Connect Leads Peal Surface Scan Bar Code Start Weld Mark Depth Peal Surface Clean Weld Area Insert and Align

Butt Fusion

Welding Machines

Welding Accessories – Electro-Fusion Tapping Saddle Clamping Tool Tapping Saddle Set Scraper Tool Required for Electrofusion

Welding Accessories – Socket Fusion Pipe Scraper Recommended for 90mm-110mm Socket Fusion Pipe Beveller Recommended for 20-63mm Socket Fusion

Thank You Questions?