Install IntelSteer Power Saver Device Competent Technician Safety Precautions Install and tune-up according to installation manual instructions

Intersteer Power Saver Wiring Diagram 3 Phase Supply Optional Reversing Contactor. K2 K1 Contactor MotorOverload Semiconductor Fuses (if fitted). Bypass contactor L1 L2 L3 K3 Intersteer Power Saver EARTH U V W EARTH(Electrical Ground) Motor

Control line Basic Connection Powerboss Control Supply FAN (if fitted) 110V/230V Control Supply K1 stop FAN (if fitted) 1 2 3 4 5 6 overload Start CONN5 RL1 operation relay 1 2 3 4 5 6 RL2 Programmable relay CONN6 1 2 3 4 TT CONN7A Powerboss

Control Line Slip Ring Motor What is slip-ring motor? Why to use slip-ring motors? How to start slip-ring motors? Can we remove rotor resistance? EXTERNAL RESISTANCE HIGH STSRTING TORQUE HIGER REISTANCE HIGH STARTING TORQUE IF IN STATOR THE REISTANCE CAN BE REPLACED

Wiring Diagram Intelsteer motor Connection method for slip-ring motors U V W L1 L2 L3 V E U W D F Earth CONN7A 1 2 3 4 Wiring terminal 1 Connect in 415V operation status Intelsteer motor Motor Overload Semiconductor Fuses (If Fitted) CONN1 1 2 3 4 5 6 7 8 9 FAN (FAN voltage) 110 or 230VAC CONN6 1 2 3 4 5 6 RL2 3 Phase Supply overload start stop K1 control line power supply TT Connection method for slip-ring motors

Control line Y /  Connection Time-counter should be at minimum value What to do if correction failed? Relay RL2 is set to be fault one EXTERNAL RESISTANCE HIGH STSRTING TORQUE HIGER REISTANCE HIGH STARTING TORQUE IF IN STATOR THE REISTANCE CAN BE REPLACED

Control line Y /  connection Intelsteer motor Isolator FAN(if fitted) Earth (Electrica Ground) Motor Overload Line RL2 TT L1 L2 L3 Isolator K3 CONN1 1 2 3 4 5 6 7 8 9 U V W Intelsteer motor CONN7A 1 2 3 4 CONN6 1 2 3 4 5 6 FAN(if fitted) 110 or K1 K2 U1 W1 W2 U2 V2 Y /  connection EXTERNAL RESISTANCE HIGH STSRTING TORQUE HIGER REISTANCE HIGH STARTING TORQUE IF IN STATOR THE REISTANCE CAN BE REPLACED

Install IntelSter Power Saver Devices Intelsteer Power Saver Install IntelSter Power Saver Devices Verify matching current voltage and horse power Ensure the IntelSteer electronic fan has matching voltage requirements Please contact the Suppliers if there are any questions Please read the installation manuals carefully!

Install IntelSter Power Saver Scenario 1 Intelsteer Power Saver Install IntelSter Power Saver Scenario 1 Protection shell for IntelSteer is IP20 – Must be used on the wall. Equip with sealed pipeline cabinet when it is over 75kW For heat dispersion purpose, as a minimum requirements, 30kw or below must leave 100mm space. For 30kw or above must leave 150mm space.

Install IntelSter Power Saver Scenario 2 Intelsteer Power Saver Install IntelSter Power Saver Scenario 2 If higher IP standards must be met, InstelSteer should be installed in extra pipe enclosure Heat fan must be installed in the Pipe Ensure to ensure the operating temperature if under 45ºC for IntelSteer

Install IntelSter Power Saver Extra Accessories Needed Intelsteer Power Saver Install IntelSter Power Saver Extra Accessories Needed Isolator Fuse Contactor Motor overload

Install IntelSter Power Saver Required Information Intelsteer Power Saver Install IntelSter Power Saver Required Information Application - Pay attention to ultra-high inertial load Motor - Power - Voltage - Current - Electronic Motor Type Environment - IP Standards

Install IntelSter Power Saver Connections Intelsteer Power Saver Install IntelSter Power Saver Connections Inspect original equipments Follow the steps in the installation menu The shorter the distance between the IntelSteer and the Electronic Motor, the better the result Please contact us if there are any doubts or questions)

Install IntelSter Power Saver Control line Intelsteer Power Saver Install IntelSter Power Saver Control line Inspect fan voltage The control circuit should be separate from the main power source Ground connection must be properly installed on IntelSteer Add a coil buffer to the coil on the contactor

Install IntelSter Power Saver Power factor correction capacitor Intelsteer Power Saver Install IntelSter Power Saver Power factor correction capacitor In on case it is allowed to install a power factor correction capacitor to the output terminal of IntelSteer electric appliance A power factor correction capacitor should be installed in the K1M power inlet and be controlled by a contactor

Intelsteer Power Saver Hoops1 Every 1 amp. can generate 3.6W electricity Given the specification of IP54, electric fan is needed Pay more attention to slip-ring motors Power factor correction capacitor

Intelsteer Power Saver Hoops 2 Crane: The installation is forbidden Pay attention to high inertial load Some loads only generate maximal torque at zero rotate speed. This kind of application should not be started in a buffering start mode Brake gear motors: Different power supply must be provided