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Presentation transcript:

McGraw-Hill/Irwin Copyright © 2011 by the McGraw-Hill Companies, Inc. All rights reserved.

Objectives Explain operations management and its role in businesses and society Describe operations decisions managers must make Explain the role of processes and ‘process thinking’ Explain supply chain and viewing operations from a ‘supply chain perspective’ Identify operations management partners and groups that work together Define operational activities across the supply chain

Definitions Operations Management (OM): is the management of processes used to design, supply, produce, and deliver valuable goods and services to customers Supply Chain (SC): the global network of organizations and activities involved in designing, transforming, consuming and disposing of goods and services. Supply Chain Management (SCM): is management of the processes and relationships in a supply chain

Why study OM and SCM? OM involves using resources and managing organizational relationships When done well, effective OM and SCM can: Use resources more efficiently Improve business processes effectiveness Improve relationships between business entities Help meet strategic goals Increase customer service

SCM Decisions What needs to be done to give customers what they want? How are we going to do what we need to do, and measure our performance? When should activities be carried out? Where should activities occur? Who should do the activities?

Characteristics of Goods and Services Tangible Can be inventoried Little customer contact Long lead time Often capital-intensive Quality easily assured Material is transformed Intangible Cannot be inventoried Extensive customer contact Short lead time Often labor intensive Quality harder to assess Information or customer is transformed

OM is a process oriented discipline A process is a system of activities that transforms inputs into valuable outputs. Inputs Transformation Outputs

Changes in the following have moved us from an OM to a SCM focus: From OM to SCM Changes in the following have moved us from an OM to a SCM focus: Technology and Infrastructure: especially in communications and transportation Barriers to trade: shifting economies, governmental control and societal expectations Core capabilities: organizations focusing on their unique skills that create competitive advantage Collaborative networks: greater influence of, and reliance upon, business partners

OM Partners Customers use or consume output Suppliers provide inputs Stakeholders have an interest in organizational well being and performance

SC Partners and Functional Activities Upstream Supply Mgmt Finance Logistics Mgmt Warehousing/RM planning Downstream Marketing Sales & Distribution Customer Service Logistics Mgmt Warehousing/FGI planning Resource and Technology Suppliers (Chapter 10) The Business Enterprise Supply Mgmt Product and Service Suppliers Customers and Partners Supply Mgmt Internal Operations Mgmt Customer Mgmt (Chapter 9) Logistics Mgmt (Chapter 11) Figure 1-2 1–10

OM Relationships Customer Management: interfaces with customers and order processing and fulfillment Supply Management: processes to identify, acquire and administer inputs Logistics Management: movement of materials and information within, into and out of the firm

Supply Chain Network Example Figure 1-3 Resources and Technology Supply Chain Financial Underwriters Screen Writers Talent Agencies Casting Company Film Maker / Producer Director Raw Materials Suppliers Chemical Dye Manufacturer Wood Pulp Supplier Cellulose Acetate Manufacturer Film Manufacturer Stock Film Wholesaler DVD Sales/Rentals Theaters Distributors Production Company Product Supply Chain Tier 4 Tier 3 Tier 2 Tier 1 Echelon 1 Echelon 2 Upstream Product Supply Chain Downstream Product Supply Chain Costume Supplier Props Supplier Equipment Supplier 1–12

Levels of Planning Strategic Planning: long term decisions defining the objectives and capabilities Tactical Planning: intermediate term decisions defining how capacity is used to meet demand Operational Planning: short term priorities and schedules for resource allocation

SC Planning Activities Supply Production Order/Service Fulfillment Product/Process Innovation (Chapter 4) Product/Process Innovation (Chapter 4) Operations and Supply Chain Strategy (Chapter 2) Aggregate Sales & Operations Planning (SOP) (Chapter 13) Demand Planning (Chapter 12) Operational Tactical Strategic Planning Planning Planning Independent Demand Inventory Management (Chapter 14) Materials and Resources Requirements Planning (Chapter 4) Materials Production/Capacity Distribution Figure 1-4

Introduction to Operations Management Summary Operations helps deliver superior products to a firm's targeted customers. Operations manages inputs through transformation processes into outputs. OM systems include customer relationship management, internal OM, supply management and logistics. OM’s partners include customers, suppliers, stakeholders and other business functions within the firm. OM decisions determine firm capabilities and success OM is managing processes, SCM is managing flow and relationships OM is dynamic