Rolling & Bending Steel Section and Tube Sam Hastwell Dan Lauthier Jaime Sanchez Product Design Technology 1 (GRAP 1025) 2012 Assessment 1 - Analysis and.

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Presentation transcript:

Rolling & Bending Steel Section and Tube Sam Hastwell Dan Lauthier Jaime Sanchez Product Design Technology 1 (GRAP 1025) 2012 Assessment 1 - Analysis and Design

What is Steel Lesko, Jim; Industrial Design: materials and manufacturing guide; (2nd edition, John Wiley & sons, Inc.; 2008), page 13

Carbon Steel

Stainless Steel (accessed 4th May 2011)

Austenitic (300 Series)

Ferritic (400 Series) (accessed 4th May 2012)

Martensitic (400 Series)

Precipitation-Hardened (Alloys: 13-8,15-5,15-7,17-4,17-7) (accessed 4th May 2012)

Tool Steel (accessed 4th May 2012)

Mould Steels (type P) (accessed 4th May 2012)

Shock Resistant Steels (type S)

Hot Work Steels (type H) (accessed 4 th May 2012)

High Speed Tool Steels (type TIM)

How Steel is Made - Reduction Oxygen burns the Coke to create Carbon Monoxide; This process removes the Oxygen from the Iron Ore to produce Iron and Carbon Dioxide: Fe 0 +C 0 ≥ Fe+ C0 2

How Steel is Made images: (accessed 20th March 2012)

Basic Oxygen Steelmaking process (accessed 20th March 2012)

(accessed 20th March 2012) Basic Oxygen Steelmaking process

(accessed 20th March 2012) Basic Oxygen Steelmaking process

(accessed 20th March 2012) Basic Oxygen Steelmaking process

Image: Guidot, Raymond (ed.); Industrial Design Techniques and Materials; (Paris, Flammarion, 2006), page 182 Electric Arc Furnace Image: Guidot, Raymond (ed.); Industrial Design Techniques and Materials; (Paris, Flammarion, 2006), page 182

(accessed 20th March 2012) Casting (accessed 20th March 2012)

Rolling jpghttp:// jpg (accessed 20th March 2012) jpghttp:// jpg (accessed 20th March 2012) Lesko, Jim; Industrial Design: materials and manufacturing guide; (2nd edition, John Wiley & sons, Inc.; 2008), page 46.

Guidot, Raymond (ed.); Industrial Design Techniques and Materials; (Paris, Flammarion, 2006), page 187 Rolling

Guidot, Raymond (ed.); Industrial Design Techniques and Materials; (Paris, Flammarion, 2006), page 187 Rolling

DEFINITION: To form sheet metal strip along straight, longitudinal, parallel bend lines with multiple pairs of contoured rolls without changing the thickness of the material at room temperature.

Dobrev, Atanas; George T. Halmos (1993). Roll forming into the 21st century. Society of Manufacturing Engineers.

Halmos, George T. Roll Forming Handbook, CRC Press, ISBN ISBN

#Halmos, George T. Roll Forming Handbook, CRC Press, ISBN ISBN

Halmos, George T. Roll Forming Handbook, CRC Press, ISBN ISBN

Forms and Shapes Kula, D; Ternaux, E; Hirsinger, Q; Materiology: The Creative Industry's Guide to Materials and Technologies; (Basel, Birkhäuser Architecture and Amsterdam, Frame Publishers, 2008) ; page 48.

Different Complexity

Forms and Shapes

Rotary Draw Bending Heng, 'Role of mandrel in NC precision bending process of thin-walled tube', International journal of machine tools & manufacture, , vol. 47, Issue 7, p 1164,

Rotary Draw Bending Heng, 'Role of mandrel in NC precision bending process of thin-walled tube', International journal of machine tools & manufacture, , vol. 47, Issue 7, p 1164,

Rotary Draw Bending

Uni Workshop tube bending

Mandrel Bending (accessed 12th April 2012)

(accessed 12th April 2012) Mandrel Bending

(accessed 12th April 2012) Mandrel Bending

(accessed 12th April 2012) Mandrel Bending

(accessed 17th April 2012)

Mandrel Bending Heng, 'Role of mandrel in NC precision bending process of thin-walled tube', International journal of machine tools & manufacture, , vol. 47, Issue 7, p 1

Press Brake

Kula, D; Ternaux, E; Hirsinger, Q; Materiology: The Creative Industry's Guide to Materials and Technologies; (Basel, Birkhäuser Architecture and Amsterdam, Frame Publishers, 2008) ; page 245.

Press Brake Todd, Robert (1994). Manufacturing Processes Reference Guide. New York: Industrial Press inc.. ISBN ISBN

Rolling/ Curving Coils and Spirals Lefteri, Chris; Making It: Manufacturing Techniques for Product Design; (London, Laurence King, 2007); page 86.

Rolling/ Curving Coils and Spirals (accessed 12th April 2012)

Rolling/ Curving Coils and Spirals (accessed 12th April 2012)

Rolling/ Curving Coils and Spirals (accessed 12th April 2012)

Rolling/ Curving Coils and Spirals (accessed 17th March 2012)

Rolling/ Curving Coils and Spirals (accessed 17th March 2012)

Rolling and Bending - Steel Section and Tube

Advantages and Disadvantages

Environment and Safety (accessed 4th May 2012)

9 Pictures of examples of rolled and bent steel sections and steel tube

Authors Photo

Green Steel Supplies 23 Manton Street Hindmarsh 5007 (08)

Ackland Stainless Steel 45 Phillips Street, Thebarton, SA 5031 (08)

Atlas Steels 9 Capelli Road Wingfield SA 5013 (08)

G&L Bolnar Engineering 28 Phillis St, Wingfield SA 5013 (08)

Rowlands Metalworks Unit 13/19 Heath Street Lonsdale South Australia 5160 (08)

Lakeside Engineering Pty Ltd 69 Cavan Rd Gepps Cross SA 5094 (08)

Bibilography All photos by the author except where noted. (Guidot, Raymond; ed. Industrial Design Techniques and Materials P172) (accessed 20th March 2012) (accessed 20th March 2012) (accessed 20th March 2012) Guidot, Raymond (ed.); Industrial Design Techniques and Materials; (Paris, Flammarion, 2006), page (accessed 20th March 2012) 20th March 2012) Lesko, Jim; Industrial Design: materials and manufacturing guide; (2nd edition, John Wiley & sons, Inc.; 2008), page 13 (accessed 20th March 2012) (accessed 20th March 2012) (accessed 20th March 2012) (accessed 20th March 2012) Lesko, Jim; Industrial Design: materials and manufacturing guide; (2nd edition, John Wiley & sons, Inc.; 2008) (accessed 20th March 2012) Ashby, Mike and Johnson, Kara; Materials and Design: The Art and Science of Material Selection in Product Design; (Oxford, Elsevier Butterworth-Heinemann, 2005); page 250 Guidot, Raymond (ed.); Industrial Design Techniques and Materials; (Paris, Flammarion, 2006), page 187 Lesko, Jim; Industrial Design: materials and manufacturing guide; (2nd edition, John Wiley & sons, Inc.; 2008) Kula, D; Ternaux, E; Hirsinger, Q; Materiology: The Creative Industry's Guide to Materials and Technologies; (Basel, Birkhäuser Architecture and Amsterdam, Frame Publishers, 2008) (accessed 12th April 2012) (accessed 17th April 2012) Lefteri, Chris; Making It: Manufacturing Techniques for Product Design; (London, Laurence King, 2007); page (accessed 12th April 2012) (accessed 17th March 2012) (accessed 17th March 2012) Kula, D; Ternaux, E; Hirsinger, Q; Materiology: The Creative Industry's Guide to Materials and Technologies; (Basel, Birkhäuser Architecture and Amsterdam, Frame Publishers, 2008) ; page 245. Lefteri, Chris; Making It: Manufacturing Techniques for Product Design; (London, Laurence King, 2007); page 87. Kula, D; Ternaux, E; Hirsinger, Q; Materiology: The Creative Industry's Guide to Materials and Technologies; (Basel, Birkhäuser Architecture and Amsterdam, Frame Publishers, 2008) ; page 48.

Bibilography Ercolina USA YouTube channel (accessed 12th April 2012) Kottler Metal Products YouTube channel (accessed 12th April 2012) Simulación de la Fabricación mediante Perfilado de Chapa de un Guardarraíl ; (accessed 23 rd April 2012) Jem Melts Rock Using Sunshine - Bang Goes The Theory - Series 3, Episode 5 Preview - BBC One; (accessed 23 rd April 2012) Melting steel with solar power – James Mays Big Ideas; (accessed 23 rd April 2012) (accessed 20th March 2012) (accessed 20th March 2012) (accessed 4 th May 2011) (accessed 4th May 2012) (accessed 4th May 2012) (accessed 4th May 2012) (accessed 4th May 2012) (accessed 4th May 2012) Halmos, George T. Roll Forming Handbook, CRC Press, ISBN ISBN Dobrev, Atanas; George T. Halmos (1993). Roll forming into the 21st century. Society of Manufacturing Engineers. Todd, Robert (1994). Manufacturing Processes Reference Guide. New York: Industrial Press inc.. ISBN ISBN (accessed 20th March 2012) (accessed 20th March 2012) (accessed 20th March 2012http:// Ashby, Mike and Johnson, Kara; Materials and Design: The Art and Science of Material Selection in Product Design; (Oxford, Elsevier Butterworth-Heinemann, 2005); page 250 Metal Forming Practice, 2006, ISBN , pp Heng, 'Role of mandrel in NC precision bending process of thin-walled tube', International journal of machine tools & manufacture, , vol. 47, Issue 7, p 1164, Journal of Materials Processing Technologyhttp://