Precast vs. In-situ
Continuity, continuity, continuity Structural performance SLS Deflection & cracks ULS Robustness Design consideration Structural system/form Design for the entire life-span of member Casting, storage, transport, lifting, installation Joint design and checking Stability check $, $, $ Efficient Design Workflow
Members are “segmented” Discontinuity exist between members Disrupted flow of forces Additional checking and detailing Use of proprietary connectors (pricey!)
Semi-precast !!!
Semi-precast beams with pockets
Precast columns with wet joints
SLS d1 d2 d2 > d1
SLS
ULS : Robustness Detailing + code provisions
Determine structural form based on usage Industrial ? corbels, pre-stressed beams, hollow core slabs … Residential ? half-slab, semi-precast beams and columns …
Casting Storage Transportation Hoisting Installation / tolerance Construction load Permenant & quasi-permanent loads
Storage : mis-alignment of supports Temporary Storage / flipping : side-standing
Hoisting : unbalanced lifting points Construction temporary loading In-service loading with toppings mmmmmmmmmmmmmmmmmm
Corbel : strut-and-tie method Semi-precast : pre-embeded vs. on-site
Horizontal shear Vertical Tie Bearing Dowel connector Splice sleeves Spiral Connectors
Avoid mechanism during construction and service
Repetition matters Modular coordinated Golden ration between precast and in-situ pour Within crane hosting capacity
Pre-design members of various sizes and dimensions (calculation + testing) Choose and invent joint system that provide in- situ class continuity Analyze structure as in-situ Pick the right members based on analysis results Join the members using the chosen joint system “Lego” Integrated software that assisting in doing all the above