Electric Drives and ControlsHydraulics Linear Motion and Assembly TechnologiesPneumaticsService 1 Simple, scalable and powerful Rexroth IndraMotion for Handling Turnkey Automation Solution For All Handling Tasks

2 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. What is IndraMotion for Handling?  Uniform PLC platform according IEC The robot control inside the PLC based on:  Standard Motion-Control according PLCopen The only PLC-based solution for motion systems on the market !

3 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. What supplies IndraMotion for Handling ? Complete source-code on one CD !  PLC libraries with Motion-Interpreter  PLC templates including HMI- & Motion connection  Readymade operator interface usable for different HMI devices  Prepared drive parameter for a quick commissioning

4 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. What performs IndraMotion for Handling?  Cartesian kinematics  Movement in machine coordinates without coordination transformation  Coordinated PTP movement  All axis start and end at the same time  Up to 6 axis per kinematic  3 main axis  3 orientation axis

5 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. What performs IndraMotion for Handling? IndraMotion for Handling includes all functions needed for time optimized PTP motion with 6-axis kinematics  Blended movements  Teach-in position  Jogging  Single step and online display  Protection areas  Diagnostics …… A complete range of functions

6 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. What performs IndraMotion for Handling? IndraMotion for Handling is the ideal solution for applications such as  Loading / unloading handlings for fully automated production Molding machines, mounting, logistics, …  Handling in rough environment Foundry, electroplating, …  System solution together with the CMS  Palletizing  Pick and Place  Laboratory automation  Retrofitting …… Application versatility

7 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. What performs IndraMotion for Handling? IndraMotion for Handling is practicable Application versatility Overview Sandblast Application Multikinematic

8 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. What provides IndraMotion for Handling …  Quick commissioning  Simple machine configuration  Fast troubleshooting  Engineering savings  Turnkey solution with  Integrated tested functions … for the OEM ?  High flexibility  Scalable HMI-, controller- & drive platforms  Open Source – Software Simple, scalable, powerful

9 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. What provides IndraMotion for Handling …  Readymade HMI user interface  Teach-in & define of point coordinates  Motion programming like a robot control … for the end-user ? Simple to operate, teach-in and programming … for the OEM ? Simple, scalable, powerful

10 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Rexroth IndraMotion for Handling Turnkey Automation Solution For the OEM Quick commissioning by simple machine configuration simple, powerful scalable,

11 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. 4 Steps to a running machine All machine parameter are  stored in the PLC  described in one variable list

12 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. 4 Steps to a running machine XYZ 1. Activate the axis

13 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. 4 Steps to a running machine 2. Automatic mode: XYZ

14 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. 4 Steps to a running machine XYZ 3. Manual mode:

15 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. 4 Steps to a running machine XYZ 4. Software limit switches

16 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Rexroth IndraMotion for Handling Turnkey Automation Solution For the OEM High flexibility with scalable HMI-, Controller- & Drive platforms simple, powerful scalable,

17 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Drive based configuration VCP 08 Handheld VCH 08 IndraMotion MLD IndraDrive Engineering PC IndraDrive Cs up to 6 Inline I/O up to 4 and/or

18 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Controller based configuration Handheld VCH 08 VCP 08 Handheld VEH 30 VEP 30 VEP 40 IndraDrive Inline I/O IndraLogic L40 IndraLogic L20 Engineering PC IndraDrive Cs

19 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Controller based configuration Inline I/OIndraDrive IndraMotion MLC VCP 08 Handheld VEH 30 VEP 30 VEP 40 Engineering PC Handheld VCH 08 IndraDrive MI

20 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. PC based configuration Engineering PC IndraDrive Inline I/O IndraDrive Cs IndraLogic VEP 30 IndraLogic VEP 40

21 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Visualization platforms  Controller based terminals  VCP 08 and VCH 08  3,8“ display, 5 grey tones  Communication via Ethernet, Profibus DP or serial interface  Engineering with VI-Composer  PC based terminals  Windows CE  8,4‘‘ or 12,1“ SVGA display  Resolution 800 x 600  Engineering with WinStudio  Readymade user interface  Open Source – variable for customer modifications

22 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Handheld VCH08  3,8“ display, 5 grey tones  Communication via Ethernet  Engineering by VI-Composer  Hand wheel to jog axis  Override potentiometer  Safety technology according category 3  Machine-Stop-Key, black  3 position confirmation key  Hot-Plug with connection unit VAC 30  Integrated emergency stop bridging in the plug  Storage of the Ethernet configuration

23 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Handheld VEH30  8,4‘‘ SVGA Display  Communication via Ethernet  Engineering by WinStudio  Keyboard communication by separate communication channel  Safety technology according category 3  Machine-Stop-Key, black  3 position confirmation key  Hot-Plug with connection unit VAC 30  Integrated emergency stop bridging in the plug  Storage of the Ethernet configuration

24 IndraMotion MLD IndraDrive IndraDrive Cs up to 6 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Without HMI VCP 08 Handheld VCH 08 Inline I/O up to 4 STARTSTOPRESET and/or

25 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Without HMI  Motion programming in the PLC  Library with complete motion instruction set  Defining of the motion program in PLC  No program modification by HMI  Signal exchange in the PLC  Simple connection of the command signals  Access to all point coordinates and the fully data structure

26 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Offline programming  SMC-Editor Sequential Motion Control  Motion programming with engineering PC  ‚Intellisense‘ support during programming  Program download to the PLC  Program printout for documentation

27 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Offline programming  SMC-Editor Sequential Motion Control  Motion programming with engineering PC  ‚Intellisense‘ support during programming  Program download to the PLC  Program printout for documentation

28 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Rexroth IndraMotion for Handling Turnkey Automation Solution For the OEM Engineering savings with integrated tested functions Simple, powerful scalable,

29 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Integrated tested functions  Cycle time optimized movements  Considering the individual axis parameter for velocity and acceleration  Coordinated Point-to-Point movements with up to 6 axis  All axis start and end at the same time  Minimum inaccuracies from the ideal line are possible

30 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Integrated tested functions  Path optimized movement  Harmonizing of the acceleration and deceleration phases  Coordinated Point-to-Point movements with up to 6 axis  All axis start and end at the same time  The inaccuracies from the ideal line are reduced to minimum

31 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Integrated tested functions  Blended movement  Time optimizing of the sequence  Treat the mechanic with care  Manual mode  Continuous jogging with two speed level  Incremental jogging  Jogging with hand wheel at the VCH08

32 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Integrated tested functions  Scaling / measuring units  Rotary axis  in degree  absolute or modulo format  Linear axis  metric or in inch  Protection areas  Collision prevention in automatic mode  Up to 4 protection areas per kinematic can be activated  Range is free configurable

33 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Integrated tested functions  Drive integrated safety technology  Certificated up to SIL2 according IEC / EN / as well as up to category 3 and PL d according EN ISO  Simple configuration by preconfigured templates for  e. g. safe stop, safe motion  HMI, controller and drive build up a completely rounded safety concept

34 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Integrated tested functions Handheld VCH 08 IndraMotion MLC IndraLogic VEP Handheld VCH 08 IndraLogic L40  Multikinematic Economical multi machine mode  One controller  One HMI  Up to 4 machines  Base: -IndraMotion MLC -IndraLogic VEP -IndraLogic L40

35 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Rexroth IndraMotion for Handling Turnkey Automation Solution For the end-user Readymade HMI user interface Simple to operate, teach-in and programming

36 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Readymade HMI user interface  Teach-in, define  Point coordinates can be manipulated by HMI  Speed override  Speed can be manipulated by HMI at any time

37 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Readymade HMI user interface  User management with PIN protection  3 security level are predefined  Program management  All needed functions are implemented, e.g.  rename, copy  save, load  delete

38 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Readymade HMI user interface  Diagnosis system  Information as clear text messages  from Motion-Interpreter  from drive  Expandable for customer messages  Single step and online display  For a simple commissioning of the automatic cycle

39 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Rexroth IndraMotion for Handling Turnkey Automation Solution For the end-user Simple to operate, teach-in and programming Motion programming like a robot control

40 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Motion programming like a robot control  Programming by VCP08  Point and axis names, I/Os and the command syntax are changeable  Intuitional Motion programming by HMI  Self-explanatory command syntax  Wide instruction set  e.g. MOVE HOME

41 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Motion programming like a robot control  Programming by VEH 30  Point and axis names, I/Os and the command syntax are changeable  Intuitional Motion programming by HMI  Self-explanatory command syntax  Wide instruction set  e.g. MOVE PICK_POS

42 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Motion programming like a robot control  Motion command for all applications  Relative and absolute movements  Movement with stop condition  Single axis movement with position value  Cycle optimizing with parameter commands  e.g. speed, acceleration, blending distance  I / O access by motion program  Set Outputs, also on path  Read Inputs  Flexible program configuration with organization commands and variables  Conditional and unconditional jumps, wait-time  Call subprograms  Variable access JMP LABEL1 IF INT1 /=123 LABEL1 WAIT 1. 23s CALL_SUB ROUT1 REAL_VAR_1=1.2 INC INT_VAR_1 MOVE P XY MOVE_REL P XY MOVE P XY TIL IN 1 =0/1 MOVE X=12.34 V_PTP=100% A=100% R=12 OUT 1 =0/1 X=12.34 OUT 1 =0/1 WAIT IN 1 =0/1

43 12/10/2009, DCC, SIA 2,, Domenico Livani © Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Motion programming like a robot control  200 instructions per program *  50 position points per program *  10 selectable programs in the RAM  Up to 256 programs on Flash Card  50 Inputs / 50 Outputs  100 Integer Variables / 50 Real Variables * default settings, Expendable by using subprograms

Electric Drives and ControlsHydraulics Linear Motion and Assembly TechnologiesPneumaticsService 44 Simple, scalable and powerful Rexroth IndraMotion for Handling Turnkey Automation Solution For All Handling Tasks Advantage for the OEM  Quick commissioning  High flexibility  Engineering savings For the end-user  Readymade HMI user interface  Teach-in & Define of point coordinates  Motion programming like a robot control

Electric Drives and ControlsHydraulics Linear Motion and Assembly TechnologiesPneumaticsService 45 Simple, scalable and powerful Rexroth IndraMotion for Handling Turnkey Automation Solution For All Handling Tasks Thank you for your attention !