Cost comparison of tuners H. Hayano, KEK 05132014 AWLC14

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Presentation transcript:

Cost comparison of tuners H. Hayano, KEK AWLC14

Performance comparison at S1-Global experiment

Slide-jack Saclay Blade Mechanical stroke Piezo stroke Blade(1+2) Blade(only 1) Saclay(only 2) Saclay(only 1) Slide-jack(center) Slide-jack(end)

Blade Saclay Slide-jack(center) Slide-jack(end)

Half-sine wave compensation Adaptive F.F. compensation Detuning offset < 50Hz for every tuner Every tuner worked well.

TDR design choice Tuner design should keep cavity plug-compatible interface. flange-to-flange length, support tab interval length, coupler-to-coupler interval length, etc. Tuner should work at 31.5MV/m gradient within 50Hz residual detuning. Tuner should have low-cost. Blade tuner was selected for TDR design and cost estimation basement If we can make new design keeping above condition, it is worth considering and doing R&D. Adaptation of Saclay Tuner to ILC cavity design was considered.

36mm XFEL TESLA-Cavity FNAL ILC-Cavity Length difference between TESLA cavity and ILC cavity

Saclay tuner for TESLA cavity

stretch release No interference to other boundary Modified Saclay tuner design for ILC cavity

No interference of pickup cables to the tuner arm. No interference of motor to the next cavity input coupler. Stiffness is not yet examined, it is worry.

release

stretch

TDR Blade tuner for ILC cavity

Parts Picture from FNAL installation manual

Parts List from FNAL installation manual

In order to make fare cost comparison, I asked cost estimation to the same company for both of (1) TDR blade tuner design (2) Modified Saclay tuner design

TDR Blade tuner Components for fabrication 36 parts Motor, gear, Bolts and nuts are excluded ( sorry, this picture is not correct. The number of parts will be much more.)

Modified Saclay tuner Components for fabrication 21 parts Motor, gear, Bolts and nuts are excluded

Cost estimation comparison TDR Blade tuner design Modified Saclay tuner design * Motor and harmonic drive are in the both list, But not included into cost. ( Cost = materials + machining + inspection + assembly + company benefit ) Cost (Blade tuner) : (Modified Saclay tuner) = 1 : 0.52 Component list

Conclusion The modified Saclay tuner for ILC cavity was designed. Their cost was compared to TDR Blade tuner by the one company. The result was 52% of TDR Blade tuner, for the mechanical parts fabrication and assembly. However, the modified Saclay tuner for ILC cavity design need to be done further study of tuning range, stiffness, toughness, etc. The R&D is required.